Johnson Controls 22 SEER Installation Manual Download | Manualshive

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898841-UIM-B-0113

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Johnson Controls Unitary Products

FIGURE 52:

36K Indoor Air Conditioners

FIGURE 53:

09K & 12K 115V Outdoor Heat Pumps

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Summary of Contents for 22 SEER

Page 1: ...hting 13 Indoor Unit Attachment to Mounting Bracket 13 Proper and Improper Drain Hose Installation Application 13 Indoor Unit Removal 13 Outdoor Unit Installation 14 Outdoor Unit Slab or Frame Installation 14 Outdoor Unit Electrical Connections 14 Outdoor Unit Wiring Terminal Designations 15 Indoor Outdoor Piping Connections 15 Outdoor Line Set Connections 15 Line Set Connection Insulation and Tap...

Page 2: ...rcuit Ground the unit correctly do not connect the ground wire to a gas pipe lightning rod telephone ground or water pipe Defective grounding could cause equipment malfunction and or electric shock Do not damage the wires Shut off the main power when setting up the indoor P C board or wiring Use the specified wires to securely connect the indoor and outdoor units Attach the wires firmly and avoid ...

Page 3: ... s not exposed to direct sunlight 7 Install in a location that s at least 3 ft away from a TV and radio to avoid possible interferences with the operation of the air condi tioner heat pump 8 Install in a location that s at least 3 feet away from fluorescent and incandescent lights to avoid interference with the remote control REMOTE CONTROL 1 Keep the remote control where it is convenient to opera...

Page 4: ... and vapors 13 Install in a location that s at least 10 ft away from a TV and radio antennas to avoid possible interferences with the operation of the air conditioner heat pump 14 Install the unit horizontally Avoid the following places for installation where air conditioner trouble is liable to occur Where flammable gas could leak Where there is an excessive amount of machine oil in the air Where...

Page 5: ...have a minimum of 12 gauge 600 volt double insulated copper conductors with the exception of the fol lowing models DHPM30CSM42Q1 DHPM36CSM42Q1 and DCPM36CSM42Q1 which require 10 gauge wire The conductors for the outdoor unit should be solid or stranded copper conductors FIGURE 4 Condensate Drainage DRAIN WATER HOLE BOTTOM FRAME DRAIN PLUG DRAIN CONNECTOR HOSE available commerially inner dia 0 63 T...

Page 6: ...3 5 34 12 43 L R A 13 8 33 13 8 33 OUTDOOR UNIT Heat Pumps DHPM18CSM42Q1 DHPM24CSM42Q1 DHPM30CSM42Q1 DHPM36CSM42Q1 Power Supply V Phase Hz 208 230V 1 60HZ 208 230V 1 60HZ 208 230V 1 60HZ 208 230V 1 60HZ Max Fuse Size time delay A 20A 20A 25 35 Min Circuit Ampacity 16A 16A 15 23 Fan Motor F L A 0 32A 1 1A 0 45 0 73 Compressor R L A 9 35A 10 45A 11 42 16 95 L R A The the indoor unit is powered from ...

Page 7: ...IENT TEMPERATURE OR ERROR CODE NOTE Temperature can be displayed in either fahrenheit or celsius F IMPORTANT The refrigerant metering device for this system is located in the outdoor unit This makes it necessary to insulate the refrigerant lines individually to prevent sweating UTILITY BUNDLE WIRELESS REMOTE CONTROL OUTDOOR UNIT AIR CONDITIONER OR HEAT PUMP AIR IN AIR OUT OUTDOOR UNIT TERMINAL BLO...

Page 8: ...ons Model Size A B C Unit Gross Weight Air Conditioner Heat Pump 09K 12K 33 838 7 178 10 9 277 31 lbs 14 kg 37 lbs 17 kg 18K 37 940 8 203 12 305 31 lbs 14 kg 46 lbs 21 kg 24K 39 8 1011 8 5 216 12 4 315 46 lbs 21 kg 56 lbs 25 kg 30K 36KK 53 1346 10 254 12 9 328 NA 60 lbs 27 kg FIGURE 7 Outdoor Unit Weights Dimensions B A C TABLE 8 Outdoor Unit Dimensions Model Size A B C Unit Gross Weight Air Condi...

Page 9: ...2 1 2 inch diameter hole in the wall The hole should be slightly downward slant 3 16 to 3 8 5 to 10 mm lower than the indoor side 3 Measure the thickness of the wall from inside to outside edges and cut field provided PVC pipe at a slight angle 1 4 6mm shorter than the thickness of the wall 4 Place a field provided plastic cover on the outside end of the PVC pipe and insert the pipe in the wall ho...

Page 10: ...ked 3 Do not pull the hose when applying the tape 4 When the drain hose passes the room be sure to wrap field pro vided insulation material around it 5 In the case of bending refrigerant piping keep the following precau tions in mind to avoid abnormal sounds that may be generated if improper work is conducted a Do not press the refrigerant pipes onto the bottom frame b Do not press the refrigerant...

Page 11: ...he rear right of the indoor unit 6 Insert the drain hose into field provided PVC sleeve and hook the upper part of the indoor unit on the wall mounting bracket REAR OR DOWNWARD PIPING 1 Put the refrigerant piping and the drain hose together then firmly apply felt tape from the end Use bandage stopper at the end of felt tape 2 Insert the drain hose into field provided PVC sleeve and hook the upper ...

Page 12: ...when performing flaring work 6 Check your flaring work and if it s found to be defective cut off the defective flare section and redo number 5 7 When flaring is complete align the center of the pipes and suffi ciently tighten the flare nut by hand 1 In order to align the drain hose and drain cap be sure to insert securely and vertically Incline insertion will cause water leak age 2 After removing ...

Page 13: ...e 8 Use tape approved for waterproofing line connections to secure the field provided pipe to the factory installed condensate line 9 Put water in the drain pan and make sure that the water is being drained outside SECTION XV OUTDOOR UNIT INSTALLATION Refer to page 4 instructions when considering unit positioning and page 4 for condensate drainage requirements heat pump SLAB OR ROOF MOUNTING Insta...

Page 14: ...E 30 Outdoor Unit Slab or Frame Installation In the United States wiring must conform with current local codes and the current National Electric Code NEC In Canada wiring must conform with current local codes and the current Canadian Electrical Code CEC The main system circuit breaker or disconnect should be sized per unit requirements and should be installed adjacent to outdoor unit BUILDING STRU...

Page 15: ...obtain a smooth match Use tightening toque Table 11 as a guideline for indoor unit side union joint section and tighten using two wrenches Excessive tightening may damage the flare section OUTDOOR UNIT CONNECTION Apply a sealing cap or water proof tape to prevent dust or water from getting into the refrigerant piping before it is connected Apply refrigerant lubricant to the matching surfaces of th...

Page 16: ... PURGING PROCEDURE LEAK TEST AND TEST RUN SERVICE VALVES The outdoor unit suction vapor 2 way service valve is used to purge air test for leaks check operating pressures and add refrigerant to system This valve is equipped with a service port which has a factory installed valve core Figure below provides information on how to access and operate the 2 way angle type service valve and 2 way shut off...

Page 17: ...he packed valves both gas and liquid sides 10 Remove the charging hose from the service port 11 Securely tighten the caps on the packed valves ADDING REFRIGERANT FOR LONGER LINE SET 1 Open the low side manifold gauge valve and weigh in liquid refriger ant Use Table 6 to calculate the correct weigh in charge 2 Close manifold gauge valves LEAK TEST Use the following procedure to test for system leak...

Page 18: ...o the STOP position and the unit will shut down SECTION XX MAINTENANCE OUTDOOR UNIT 1 Ensure power is off before cleaning 2 It may be necessary to wash the outdoor coil more frequently if it is exposed to substances which are corrosive or which block airflow across the coil e g pet urine cottonwood seeds fertilizers fluids that may contain high levels of corrosive chemicals such as salts 3 Outdoor...

Page 19: ...einstalling it SECTION XXII TYPICAL UNIT WIRING DIAGRAM The indoor unit wiring diagram is located on the inside of the cabinet by the terminal block It is necessary to remove the front panel from the unit to see the diagram The outdoor unit wiring diagram is located on the underside of the outdoor unit control access cover FIGURE 42 Filter Replacement AIR FILTER HEALTHY FILTER Fig A Fig B Fig C FI...

Page 20: ...898841 UIM B 0113 20 Johnson Controls Unitary Products FIGURE 44 09K 12K Outdoor Air Conditioners FIGURE 45 18K 24K 115V Indoor Air Conditioners ...

Page 21: ...898841 UIM B 0113 Johnson Controls Unitary Products 21 FIGURE 46 18K 24K Indoor Air Conditioners FIGURE 47 18K Outdoor Air Conditioners ...

Page 22: ...898841 UIM B 0113 22 Johnson Controls Unitary Products FIGURE 48 18K Indoor Air Conditioners FIGURE 49 24K Outdoor Air Conditioners ...

Page 23: ...898841 UIM B 0113 Johnson Controls Unitary Products 23 FIGURE 50 24K Indoor Air Conditioners FIGURE 51 36K Outdoor Air Conditioners ...

Page 24: ...898841 UIM B 0113 24 Johnson Controls Unitary Products FIGURE 52 36K Indoor Air Conditioners FIGURE 53 09K 12K 115V Outdoor Heat Pumps ...

Page 25: ...898841 UIM B 0113 Johnson Controls Unitary Products 25 FIGURE 54 09K 12K Outdoor Heat Pumps FIGURE 55 18K 24K 115V Heat Pumps ...

Page 26: ...898841 UIM B 0113 26 Johnson Controls Unitary Products FIGURE 56 18K 24K Indoor Heat Pumps FIGURE 57 18K Outdoor Heat Pumps ...

Page 27: ...898841 UIM B 0113 Johnson Controls Unitary Products 27 FIGURE 58 18K Indoor Heat Pumps FIGURE 59 24K Outdoor Heat Pumps ...

Page 28: ...898841 UIM B 0113 28 Johnson Controls Unitary Products FIGURE 60 24K Indoor Heat Pumps FIGURE 61 30K Outdoor Heat Pumps ...

Page 29: ...898841 UIM B 0113 Johnson Controls Unitary Products 29 FIGURE 62 30K Indoor Heat Pumps FIGURE 63 36K Outdoor Heat Pumps ...

Page 30: ...898841 UIM B 0113 30 Johnson Controls Unitary Products FIGURE 64 36K Indoor Heat Pumps ...

Page 31: ...o the system at the unit disconnect switch or circuit breaker in order to clear them and to resume normal system operation FIGURE 65 Indoor Unit Front Panel Indicators 72 HEAT INDICATOR COOL INDICATOR TEMPERATURE RUN DEHUMIDIFY MODE INFRARED SIGNAL RECEIVER The temperature readout either temperature setpoint or indoor ambient will be replaced by an error code if there is a malfunction If multiple ...

Page 32: ...g and drying operation compressor and outdoor fan stop while indoor fan operates During heating operation all loads stop 1 Supply voltage is unstable 2 Supply voltage is too low and load is too high 3 Evaporator is dirty 6 Communi cation Malfunction E6 OFF 3S and blink 6 times OFF During cooling operation compressor stops while indoor fan motor operates During heating operation the complete unit s...

Page 33: ...e unit will stop after operating for about 3 mins 1 Outdoor temperature sensor hasnt been connected well or is damaged Please check it by referring to the resistance table for temperature sensor 2 The head of temperature sensor hasnt been inserted into the copper tube 17 Limit decrease frequency due to overload F6 OFF 3S and blink for 6 times OFF 3S and blink 3 times All loads operate normally whi...

Page 34: ...U OFF 3S and blink 17 times During cooling and drying operation compressor will stop while indoor fan will operate During heating operation the complete unit will stop Refer to the part three charging ProficienTECH Ductless Splits Technical Training Manual of capacitor 29 Malfunction of module temperature sensor circuit P7 OFF 3S and blink 18 times During cooling and drying operation compressor wi...

Page 35: ...unit will stop operation Refer to the ProficienTECH Ductless Splits Technical Train ing Manual IPM protection loss of synchronism protection and overcurrent protection of phase current for compressor 39 PFC protection HC OFF 3S and blink 6 times OFF 3S and blink 14 times During cooling and drying operation compressor will stop while indoor fan will operate During heating operation the complete uni...

Page 36: ...ro crossing malfunction of outdoor unit U9 OFF 3S and blink 18 times During cooling operation compressor will stop while indoor fan will operate during heating the com plete unit will stop opera tion Replace outdoor control panel AP1 49 Frequency limiting power OFF 3S and blink 13 times 50 Compressor is open circuited OFF 3S and blink once 51 The temperature for turning on the unit is reached OFF ...

Page 37: ...eration compressor will stop while indoor fan will operate During heating operation the complete unit stops Refer to the ProficienTECH Duct less Splits Technical Training Man ual overload high temperature resistant 7 Circuit PG motor indoor fan has circuit malfunction by zero cross detection U8 OFF 3S and blink for 17 times Operation of remote controller or control panel is available but the unit ...

Page 38: ...ge of position L and N on wiring board XT if the voltage is higher than 265VAC turn on the unit after the supply voltage is increased to the normal range 2 If the AC input is normal measure the voltage of electrolytic capacitor C on control panel AP1 if its normal there s malfunction for the circuit please replace the con trol panel AP1 19 Malfunction of complete units current detection U5 OFF 3S ...

Page 39: ... Duct less Splits Technical Training Man ual overload high temperature resistant 29 Failure startup LC OFF 3S and blink 11 times During cooling and drying operation compressor will stop while indoor fan will operate During heating operation the complete unit will stop operation Refer to the ProficienTECH Duct less Splits Technical Training Man ual 30 Malfunction of phase current detection circuit ...

Page 40: ...replace the control panel AP1 37 Limit decrease frequency due to high temperature of module EU All loads operate normally while operation frequency for compressor is decreased Discharging after the complete unit is de energized for 20mins check whether the thermal grease on IPM Module of outdoor control panel AP1 is sufficient and whether the radiator is inserted tightly If its no use please repla...

Page 41: ...operation compressor and outdoor fan stop while indoor fan operates During heating operation all loads stop 1 Supply voltage is unstable 2 Supply voltage is too low and load is too high 3 Evaporator is dirty 6 Communi cation Malfunction E6 OFF 3S and blink 6 times OFF During cooling operation compressor stops while indoor fan motor operates During heating operation the complete unit stops Refer to...

Page 42: ...fter operating for about 3 mins 1 Outdoor temperature sensor hasnt been connected well or is damaged Please check it by referring to the resistance table for temperature sensor 2 The head of temperature sensor hasnt been inserted into the copper tube 17 Limit decrease frequency due to overload F6 OFF 3S and blink for 6 times OFF 3S and blink 3 times All loads operate normally while operation frequ...

Page 43: ...ss Splits Technical Train ing Manual IPM protection loss of synchronism protection and overcurrent protection of phase current for compressor 28 Charging malfunction of capacitor PU OFF 3S and blink 17 times During cooling and drying operation compressor will stop while indoor fan will operate During heating operation the complete unit will stop Refer to the part three charging ProficienTECH Ductl...

Page 44: ... will stop operation Refer to the ProficienTECH Ductless Splits Technical Train ing Manual IPM protection loss of synchronism protection and overcurrent protection of phase current for compressor 39 PFC protection HC OFF 3S and blink 6 times OFF 3S and blink 14 times During cooling and drying operation compressor will stop while indoor fan will operate During heating operation the complete unit wi...

Page 45: ...ro crossing malfunction of outdoor unit U9 OFF 3S and blink 18 times During cooling operation compressor will stop while indoor fan will operate during heating the com plete unit will stop opera tion Replace outdoor control panel AP1 49 Frequency limiting power OFF 3S and blink 13 times 50 Compressor is open circuited OFF 3S and blink once 51 The temperature for turning on the unit is reached OFF ...

Page 46: ...o change without notice Published in U S A 898841 UIM B 0113 Copyright 2012 by Johnson Controls Inc All rights reserved Supersedes 898841 UIM A 1112 York International Corp 5005 York Drive Norman OK 73069 NOTES ...

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