Johnson Controls 15 SEER - YZE / HC5B / HL5B SERIES Installation Manual Download Page 3

501054-UIM-A-0909

Johnson Controls Unitary Products

3

GROUND INSTALLATION

The unit may be installed at ground level on a solid base that will not
shift or settle, causing strain on the refrigerant lines and possible leaks.
Maintain the clearances shown in Figure 1 and install the unit in a level
position.

Normal operating sound levels may be objectionable if the unit is placed
directly under windows of certain rooms (bedrooms, study, etc.).

Condensate will drain from beneath the coil of the outdoor unit during
the defrost cycle. Normally this condensate may be allowed to drain
directly on the ground.

Elevate the unit sufficiently to prevent any blockage of the air entrances
by snow in areas where there will be snow accumulation. Check the
local weather bureau for the expected snow accumulation in your area.

Isolate the unit from rain gutters to avoid any possible wash out of the
foundation.

ROOF INSTALLATION

When installing units on a roof, the structure must be capable of sup-
porting the total weight of the unit, including a pad, lintels, rails, etc.,
which should be used to minimize the transmission of sound or vibra-
tion into the conditioned space.

UNIT PLACEMENT

1.

Provide a base in the pre-determined location.

2.

Remove the shipping carton and inspect for possible damage.

3.

Compressor tie-down bolts should remain tightened.

4.

Position the unit on the base provided.

NOTE: 

Heat pumps will defrost periodically resulting in water drainage.

The unit should not be located where water drainage may freeze and
create a hazardous condition - such as sidewalks and steps.

LIQUID LINE FILTER-DRIER

The heat pumps have a solid core bi-flow filter/dryer located on the liq-
uid line.

NOTE: Replacements for the liquid line drier must be exactly the same
as marked on the original factory drier. See 

Source 1 for O.E.M.

replacement driers.

PIPING CONNECTIONS

The outdoor unit must be connected to the indoor coil using field sup-
plied refrigerant grade copper tubing that is internally clean and dry.
Units should be installed only with the tubing sizes for approved system
combinations as specified in Tabular Data Sheet. The charge given is
applicable for total tubing lengths up to 15 feet. See Application Data
Part Number 347077 for installing tubing of longer lengths and elevation
differences.

NOTE: 

Using a larger than specified line size could result in oil return

problems. Using too small a line will result in loss of capacity and other
problems caused by insufficient refrigerant flow. Slope horizontal vapor
lines at least 1" every 20 feet toward the outdoor unit to facilitate proper
oil return.

 FIGURE 1: 

Typical Installation with Required Clearances

THERMOSTAT

NEC CLASS 1

WIRING

TO INDOOR
BLOWER

NEC CLASS 2
WIRING

TO COIL

WEATHERPROOF

DISCONNECT SWITCH

48” OVERHEAD
CLEARANCE

24” SERVICE
ACCESS
CLEARANCE

18” FRONT

& SIDES

NOTE:

ALL OUTDOOR WIRING
MUST BE WEATHERPROOF

SEAL OPENINGS WITH
PERMAGUM OR EQUIVALENT

The outdoor unit should not be installed in an area where mud or
ice could cause personal injury. Remember that condensate will
drip from the unit coil during heat and defrost cycles and that this
condensate will freeze when the temperature of the outdoor air is
below 32°F.

Failure to do so or using a substitute drier or a granular type may
result in damage to the equipment.

R-410A / R-22 Filter-Drier

Source 1 Part No.

Apply with Models

YZH

026 - 25512 - 000

All Sizes

This system uses R-410A refrigerant which operates at higher pres-
sures than R-22. No other refrigerant may be used in this system.
Gauge sets, hoses, refrigerant containers, and recovery system
must be designed to handle R-410A. If you are unsure, consult the
equipment manufacturer.

Never install a suction-line filter drier in the liquid line of an R-410A
system. Failure to follow this warning can cause a fire, injury or
death.

Summary of Contents for 15 SEER - YZE / HC5B / HL5B SERIES

Page 1: ...lable with a thermal expansion valve or an orifice liquid feed sized for the most common usage The orifice size and or refrigerant charge may need to be changed for some indoor out door unit combinati...

Page 2: ...ons units must be spaced a minimum of 18 inches apart Coil face to coil face If the unit is to be installed on a hot sun exposed roof or a black topped ground area the unit should be raised sufficient...

Page 3: ...for O E M replacement driers PIPING CONNECTIONS The outdoor unit must be connected to the indoor coil using field sup plied refrigerant grade copper tubing that is internally clean and dry Units shoul...

Page 4: ...an and dry system PRECAUTIONS DURING BRAZING SERVICE VALVE Precautions should be taken to prevent heat damage to service valve by wrapping a wet rag around it as shown in Figure 4 Also protect all pai...

Page 5: ...ows a Select a location on the vapor line for insertion of the equal izer line which will not interfere with TXV bulb placement b Use an awl to punch through the suction tube and insert the awl to a d...

Page 6: ...trol wiring NEC Class 2 from the outdoor unit to the indoor unit and thermostat NOTE To eliminate erratic operation seal the hole in the wall at the thermostat with permagum or equivalent to prevent a...

Page 7: ...ded air flow settings for each size condensing unit Set the cooling speed per the instructions for the air handler or furnace by selecting the correct COOL and ADJ taps Verify the airflow using the LE...

Page 8: ...rst Stage Aux Heat W2 Second Stage Aux Heat DHM Dehumidistat HM Humidistat O Reversing Valve Energized in Cool Change FFuel jumper on the heat pump control to ON Part Numbers SAP Legacy 126768 031 091...

Page 9: ...umper to YES if humidistat is to be used PV 8 9 ID MODELS F L 8 9 V YORKGUARD VI CONTROL G L 8 9 V YZE OD MODELS YZH H 5 H 8 C 24 Volt Common R 24 Volt Hot Y1 First Stage Compressor O Reversing Valve...

Page 10: ...cy 159481 031 09157 2 COM 24 Volt Common R 24 Volt Hot W1 First Stage Aux Heat W2 Second Stage Aux Heat Y1 Single Stage Compressor Y Y2 Second or Full Stage Compressor O Reversing Valve Energized in C...

Page 11: ...em Type must be set to 12 3 Heat 2 Heat Pump Thermostat Installer Setup 0190 Changeover Valve must be set to 0 O B terminal Energized in Cooling Thermostat Installer Setup 0200 Backup Heat Source must...

Page 12: ...Stage Aux Heat DHM Dehumidistat HM Humidistat O Reversing Valve Energized in Cool C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor VARIABLE SPEED MODULATING FURNACE CONTROL G Fan VARIABLE SPE...

Page 13: ...95 031 01996 340512 031 09178 1 PC 8 9 ID MODELS FC 8 9 C FL 8 9 C YZE OD MODELS YZH H 5 H 8 C 24 Volt Common R 24 Volt Hot Y1 First Stage Compressor O Reversing Valve Energized in Cool L Malfunction...

Page 14: ...ging is required during heating operation the unit must be evacuated and charge weighed in per the marking on the rating plate For the cooling operation the recommended subcooling is typically around...

Page 15: ...ressor is equipped with a crankcase heater to prevent the migration of refrigerant to the compressor during the OFF cycle The heater is energized only when the unit is not running If the main switch i...

Page 16: ...ished in U S A 501054 UIM A 0909 Copyright 2009 by Johnson Controls Inc All rights reserved Supersedes 361811 UIM A 0208 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 SECTION X WIR...

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