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872678-UIM-C-0213

2

Johnson Controls Unitary Products

LIMITATIONS

The unit should be installed in accordance with all National, State and
Local Safety Codes and the limitations listed below:

1.

Limitations for the indoor unit, coil, and appropriate accessories
must also be observed.

2.

The outdoor unit must not be installed with any duct work in the air
stream. The outdoor fan is the propeller type and is not designed
to operate against any additional external static pressure.

3.

The maximum and minimum conditions for operation must be
observed to ensure a system that will give maximum performance
with minimum service.

4.

The unit should not be operated at outdoor temperatures below
50°F without an approved low ambient operation accessory kit
installed.

5.

The maximum allowable line length for this product is 75 feet.

SECTION III: UNIT INSTALLATION

LOCATION

Before starting the installation, select and check the suitability of the
location for both the indoor and outdoor unit. Observe all limitations and
clearance requirements.

The outdoor unit must have sufficient clearance for air entrance to the
condenser coil, air discharge, and service access. See Figure 1.

If the unit is to be installed on a hot sun exposed roof or a black-topped
ground area, the unit should be raised sufficiently above the roof or
ground to avoid taking the accumulated layer of hot air into the outdoor
unit.

Provide an adequate structural support.

ADD-ON REPLACEMENT/RETROFIT

When this unit is being used as a replacement for an R-410A unit, it is
required that the outdoor unit, indoor coil, and metering device all be
replaced. The following steps should be performed in order to insure
proper system operation and performance. Line-set change out is also
recommended.

1.

Change-out of the indoor coil to an approved R-410A coil/ con-
densing unit combination with the appropriate metering device.

2.

Change-out of the line-set when replacing an R-22 unit with an
R410-A unit is highly recommended to reduce cross-contamina-
tion of oils and refrigerants.

3.

If change-out of the line set is not practical, then the following pre-
cautions should be taken.

Inspect the line set for kinks, sharp bends, or other restrictions,
and for corrosion.

Determine if there are any low spots which might be serving as oil
traps.

Flush the line set with a commercially available flush kit to
remove as much of the existing oil and contaminants as possible.

Install a suction line filter-drier to trap any remaining contami-
nants, and remove after 50 hours of operation.

4.

If the outdoor unit is being replaced due to a compressor burnout,
then installation of a 100% activated alumina suction-line filter
drier in the suction-line is required, in addition to the factory
installed liquid-line drier. Operate the system for 10 hours. Monitor
the suction drier pressure drop. If the pressure drop exceeds 3
psig, replace both the suction-line and liquid-line driers. After a
total of 10 hours run time where the suction-line pressure drop has
not exceeded 3 psig, replace the liquid line drier, and remove the
suction-line drier. Never leave a suction-line drier in the system
longer than 50 hours of run time.

TABLE 1: 

Application Limitations

Ambient Air Temperature 

on Outdoor Coil

Air Temperature on

Indoor Coil

Min. DB

Max. DB

Min. WB

Max. WB

50°F

115°F

57°F

72°F

For multiple unit installations, units must be spaced a minimum of
18” (46 cm) apart (coil face to coil face).

NOTICE

 FIGURE 1:  

Typical Installation

60” OVERHEAD

CLEARANCE

MINIMUM 18” SERVICE

ACCESS CLEARANCE

ON ONE SIDE

WEATHERPROOF

DISCONNECT

SWITCH

THERMOSTAT

10” CLEARANCE

AROUND PERIMETER

CONTROL

ACCESS

PANEL

TO INDOOR COIL

NEC CLASS 1 WIRING

NEC CLASS 2 WIRING

TO FURNACE OR

AIR HANDLER

TERMINAL BLOCK

SEAL OPENING(S) WITH

PERMAGUM OR EQUIVALENT

NOTES:

ALL OUTDOOR WIRING MUST BE WEATHERPROOF.

MINIMUM 24” UNIT TO UNIT CLEARANCE.

Summary of Contents for 13 SEER - GCGD

Page 1: ...tion to the signal words DANGER WARNING or CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It is also us...

Page 2: ...sing unit combination with the appropriate metering device 2 Change out of the line set when replacing an R 22 unit with an R410 A unit is highly recommended to reduce cross contamina tion of oils and refrigerants 3 If change out of the line set is not practical then the following pre cautions should be taken Inspect the line set for kinks sharp bends or other restrictions and for corrosion Determ...

Page 3: ...to avoid sharp bends which may cause a restriction 2 The lines should be installed so that they will not obstruct service access to the coil air handling system or filter 3 Care must also be taken to isolate the refrigerant lines to minimize noise transmission from the equipment to the structure 4 The vapor line must be insulated with a minimum of 1 2 foam rub ber insulation Armaflex or equivalent...

Page 4: ...VER TIGHTEN between 40 and 60 inch lbs maximum 10 Evacuate the vapor line evaporator and liquid line to 500 microns or less 11 Replace cap on service ports Do not remove the flare caps from the service ports except when necessary for servicing the system 12 Release the refrigerant charge into the system Open both the liq uid and vapor valves by removing the plunger cap and with an allen wrench bac...

Page 5: ...er fitting and an additional 1 3 turn to seal 7 Install the TXV bulb to the vapor line near the equalizer line using the bulb clamp s furnished with the TXV assembly Ensure the bulb is making maximum contact a Bulb should be installed on a horizontal run of the vapor line if possible The bulb should be installed on top of the line b If bulb installation is made on a vertical run the bulb should be...

Page 6: ...he default subcool ing is 10 F 1 Set the system running in cooling mode by setting the thermostat at least 6 F below the room temperature and operate system for at least 10 15 minutes 2 Refer to the technical guide for the recommended indoor airflow and verify it is correct it should be about 400 SCFM per ton 3 Measure and record the indoor wet bulb WB and the outdoor ambient dry bulb DB temperatu...

Page 7: ...ply connections TABLE 2 R 410A Saturation Properties TEMP F PRESSURE PSIG TEMP F PRESSURE PSIG TEMP F PRESSURE PSIG TEMP F PRESSURE PSIG TEMP F PRESSURE PSIG 45 130 60 170 75 217 90 274 105 341 46 132 61 173 76 221 91 278 106 345 47 135 62 176 77 224 92 282 107 350 48 137 63 179 78 228 93 287 108 355 49 140 64 182 79 232 94 291 109 360 50 142 65 185 80 235 95 295 110 365 51 145 66 188 81 239 96 29...

Page 8: ... unit and thermostat To eliminate erratic operation seal the hole in the wall at the ther mostat with permagum or equivalent to prevent air drafts affecting the operation of in the thermostat NOTICE FIGURE 8 Typical Field Wiring Air Handler Electrical Heat Single Phase ALL FIELD WIRING TO BE IN ACCORDANCE WITH ELECTRIC CODE NEC AND OR LOCAL CODES POWER WIRING CONTACTOR TERMINALS COIL GND LUG C Y R...

Page 9: ...r electric heat on thermostat is not necessary MA SHP AHP ID MODELS Other Part Numbers SAP Legacy 265902 031 09167 2 Part Numbers SAP Legacy 159480 031 09156 1 COM 24 Volt Common R 24 Volt Hot W2 Second Stage Heat O Reversing Valve Energized in Cool X L Malfunction Light HUM Humidity Switch Open on Humidity Rise PSC AIR HANDLER CONTROL G Fan PSC AIR HANDLER 1 EAC 24 VAC out Electronic Air Cleaner ...

Page 10: ...r Y1 Single Stage Compressor Y Y2 Second or Full Stage Compressor W1 First Stage Heat Y Full Stage Compressor G Fan BP11C50124 BN11C01124 DP11C40124 DN11C00124 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Selection of GAS ELEC switch on thermostat is not necessary C 24 Volt Common Y Full Stage Compressor G Fan BN11C00124 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 V...

Page 11: ...ull Stage Heat Clipping Jumper W914 for electric heat on thermostat is not necessary 24VAC Humidifier Optional C 24 Volt Common Y Compressor SINGLE STAGE AIR CONDITIONER Y Compressor Contactor SINGLE STAGE AIR CONDITIONER SINGLE STAGE AIR CONDITIONER G8C L Y M 8S G 9F G 8 9 S ID MODELS G T GLS TG 8 9 S LF8 GF 8 9 C 24 Volt Common R 24 Volt Hot W Full Stage Heat SINGLE STAGE PSC FURNACE G Fan SINGL...

Page 12: ...ermostat is not necessary C 24 Volt Common Y Full Stage Compressor G Fan BN11C00124 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Thermostat Installer Setup 1 System Type must be set to 0 C 24 Volt Common Thermostat Installer Setup 15 Compressor Protection must be set to 5 External Humidistat Optional Open on Humidity Rise G8C L Y M 8S G 9F G 8 9 S ID MODELS G T GL...

Page 13: ...eration and maintenance of all other system components MAINTENANCE 1 Dirt should not be allowed to accumulate on the outdoor coils or other parts in the air circuit Clean as often as necessary to keep the unit clean Use a brush vacuum cleaner attachment or other suitable means 2 The outdoor fan motor is permanently lubricated and does not require periodic oiling 3 If the coil needs to be cleaned u...

Page 14: ...872678 UIM C 0213 14 Johnson Controls Unitary Products SECTION X WIRING DIAGRAM FIGURE 14 Wiring Diagram Single Phase ...

Page 15: ...872678 UIM C 0213 Johnson Controls Unitary Products 15 FIGURE 15 Wiring Diagram Three Phase 2 5 5 Tons 412217 ...

Page 16: ...CED WITH TYPE 105 C THERMOPLASTIC OR ITS EQUIVALENT WIRING MUST CONFORM TO NATIONAL AND LOCAL CODES HPS HIGH PRESSURE SWITCH LP LOW PRESSURE SWITCH LAP LOW AMBIENT PRESSURE SWITCH CCH CRANKCASE HEATER CC CONTACTOR COIL ASCT ANTI SHORT CYCLE TIME DANGER SHOCK HAZARD TURN OFF ELECTRICAL POWER BEFORE SERVICING TO PREVENT POSSIBLE DAMAGE TO THE EQUIPMENT AND POSSIBLE PERSONAL INJURY CAUTION TO PREVENT...

Page 17: ...if applicable Electrical Line Voltage Outdoor Unit Model Outdoor Unit Serial Filter Thermostat Accessories Filter Location s Connections Per Installation Instructions and Local Codes Gas piping is connected if applicable Supply plenum and return ducts are connected and sealed Filter Size Vent system is connected if applicable Thermostat wiring complete Heat anticipator is set to the recommended va...

Page 18: ...ith the owner s manual Explain thermostat use and programming if applicable to owner Cycle Test Operate the unit through several heating cycles if applicable from the thermostat noting and correcting any problems Operate the unit through continuous fan cycles from the thermostat noting and correcting any problems Operate the unit through a cooling cycles noting and correcting any problems COOL ADJ...

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