John Bean ALIGNMENT 44218Q Installation And Operation Manual Download Page 1

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INSTALLATION

and OPERATION

MANUAL

KODIAK QUAD RACK

MODEL: ALIGNMENT 44218Q

SERVICE 44218QF

309 Exchange Avenue, Conway, Arkansas, 72032

TEL: 501-450-1500 FAX: 501-450-1585

‐

6197

‐

READ THIS INSTRUCTION MANUAL THOROUGHLY

BEFORE INSTALLING, OPERATING, SERVICING OR

MAINTAINING THE LIFT. SAVE THIS MANUAL

REV.

‐

08/17/2021

Summary of Contents for ALIGNMENT 44218Q

Page 1: ...K MODEL ALIGNMENT 44218Q SERVICE 44218QF 309 Exchange Avenue Conway Arkansas 72032 TEL 501 450 1500 FAX 501 450 1585 6 6197 W READ THIS INSTRUCTION MANUAL THOROUGHLY BEFORE INSTALLING OPERATING SERVICING OR MAINTAINING THE LIFT SAVE THIS MANUAL REV 08 17 2021 ...

Page 2: ...ember 22 7 3 Tower Assembly 24 7 4 Installation of towers 25 7 5 cable to tower installation 26 7 6 Power Pack Installation 27 7 7 Hydraulic Installation 28 7 8 Air Installations 29 7 9 Electrical Connections 30 7 10 Filter Regulator Lubricator Commisionning 31 7 11 Deck Leveling Procedure 33 7 11 1 Leveling Lift to Floor 33 7 11 2 Deck Leveling Procedure 33 7 12 Leveling on Safety Ladders 34 7 13...

Page 3: ...1 Check Columns 50 10 12 2 Check Column Anchors 50 10 13 Approach Ramps Chocks Front Wheel Stops 50 10 14 Front and Rear Turn Slip Plates 51 10 14 1 Visual Inspection 51 10 14 2 Clean Rear Slip Plates and Front Turn Tables 51 10 14 3 Maintenance of Rear Steer Plates 51 10 14 4 Maintenance of Rear Steer Plates If Equipped with Plastic Bearing Cage 51 10 14 5 Anti Skid Coating on Rear Steer Plates 5...

Page 4: ...the Employer shall ensure that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift 3 The Owner Employer shall establish procedures to periodically maintain the lift in accordance with the lift manufacturer s instructions or ANSI ALI ALOIM American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and...

Page 5: ...ot operate equipment with a damaged cord or if the equipment has been dropped or damaged until it has been examined by a qualified service person 5 Do not let a cord hang over the edge of the table bench or counter or come in contact with hot manifolds or moving fan blades 6 If an extension cord is necessary a cord with a current rating equal to or more than that of the equipment should be used Co...

Page 6: ...te the lift or be in the lift area 19 Position the lift support pads to contact the vehicle manufacturers recommended lifting points Raise the lift until the pads contact the vehicle Check pads for secure contact with the vehicle Check all arm restraints and insure they are properly engaged Raise the lift to the desired working height 20 Some pickup trucks may require an optional truck adapter to ...

Page 7: ... vehicle lift points for service garage lifting SAE J2184 For additional instruction on general requirements for lift operation please refer to Automotive Lift Safety Requirements For Operation Inspection and Maintenance ANSI ALI ALOIM Installation shall be performed in accordance with ANSO ALI ALIS Safety Requirements for Installation and Service of Automotive Lifts ATTENTION This lift is intende...

Page 8: ...8 of 76 SAVE THESE INSTRUCTIONS 2 1 SAFETY WARNING LABELS SAVE THESE INSTRUCTIONS ...

Page 9: ...t 144 3658 mm Minimum Wheelbase 4 Wheel Alignment 86 2184 mm Overall Length 303 3 8 7706 mm Overall Width 152 1 8 3864 mm Lowered Runway Height 9 1 2 241 mm Maximum Lifting Height to runway surface 72 1829 mm Rise Time 70 Seconds Ramp approach angle no shims 10 Power Requirements 230VAC 1PH 20A 60 Hz Shipping Weight 5465 lb 2484 kg Maximum Operating Pressure Full Load 2650 psi 183 bar Air Supply R...

Page 10: ...gineer if doubt exists as to the strength and feasibility of the floor to enable proper lift installation and operation A qualified person should be consulted to address seismic loads and other local or state requirements It is the user s responsibility to provide all wiring for electrical hook up prior to installation and to insure that the electrical installation conforms to local building codes...

Page 11: ...uctural Components 1 Left Side Deck Assembly complete with hydraulic cylinder sheaves and cables 1 Right Side Deck Assembly 1 Front Crossmember Assembly with air cylinder release locks and sheaves 1 Rear Crossmember Assembly with air cylinder release locks and sheaves Accessory Box Components Box 1 Contents 1 Power Post with safety ladder 3 Post with safety ladder Box 2 Contents 1 Hardware Kit wit...

Page 12: ...ng in floor etc Anchor locations must be a minimum of 6 from any cracks An outline matching the dimensions shown in Figure 2 will need to be marked on the floor Refer to Figure 3 for outline dimensions Refer to General Lift Specifications for overall lift dimensions Recommended minimum clearance around the lift is three 3 feet Ensure clearance conforms to local building and fire codes Recommended ...

Page 13: ...13 of 76 6 1 TYPICAL BAY LAYOUT ...

Page 14: ...k toward the door Call this line 4 4 Make a chalk like parallel to line 1 10 1 2 towards door Call this line 2 5 Make a chalk like parallel to line 4 10 1 2 towards front Call this line 3 Lines 2 and 3 will be the lines that the front and rear of the runways align to 6 Make a chalk lines parallel to the center line 76 1 16 to the left side and intersecting line 1 and line 4 Call this line A 7 Make...

Page 15: ...15 of 76 Figure 3 Chalk line layout ...

Page 16: ...16 of 76 6 3 IDENTIFICATION OF COMPONENTS 1 Identify and unpack major lift components Towers Crossmembers Runways and place them where they belong according Figure 1 Figure 4 Component Identification ...

Page 17: ... DECK 1 Place the left deck assembly so that the inside edge lies along chalk line B 2 Place the right deck assembly so that the inside edge lies along chalk line C 3 Position both decks so that the front edge lies along chalk line 2 4 Using a floor jack or engine hoist lift the left side runway and support with 4 jack stands see Figure 5 or other means of support Use the floor jack or engine hois...

Page 18: ...to the flange as shown in Figure 6 Ensure the cable studs are seated properly in the counterbore Tighten the hose clamp Figure 6 Cable Flange and Cable Assembly 7 Use Figure 7 as reference during the rear pulley stack and cable assembly Each cable will enter the pulley stack in the middle of the runway and wrap around the pulley 90 degree for rear or 180 degrees for front 8 Remove the pulley pins ...

Page 19: ...h front left cable 2 1360 wrapped around the pulley Push pulley pin further up to hold these in place Install remaining thrust washers and 1 spacer then complete assembly of pulley pin and lock in place with hardware Install rear right cable 2 1363 around the lower pulley Figure 7 Rear Pulley Stack Assembly Figure 8 Front Left and Rear Right Cable Installed at Rear ...

Page 20: ...ese in place Wrap around the front right cable 2 1362 on to the pulley Assemble four thrust washers as shown and the top pulley with front right cable 2 1361 wrapped around the pulley Push pulley pin further up to hold these in place Add remaining single thrust washer and complete installation of pulley pin and hardware to secure Note If top thrust washer does not fit remove one thrust washer from...

Page 21: ...f the pulley pin exposed above thrust washer Wrap the front left cable 2 1360 around pulley and insert onto pulley pin Push pulley pin further up to hold these in place Install two more thrust washers Wrap the front right cable 2 1361 around pulley and align with rest of assembly Push pulley pin further up to hold these in place install four thrust washers and complete the installation of the pull...

Page 22: ...mber and out past the safety locks on each side of the crossmember Figure 12 Figure 12 Front Right and Left Cable Installed in Crossmember 3 At the end of each crossmember remove the 3 8 cable retaining bolt and hardware 4 Route the cable around the pulley then around the auxiliary safety pulley as shown Reinstall the retaining bolt and hardware See Figure 13 Figure 13 Front Right and Left Cable I...

Page 23: ...bag labeled E Decks The cables running inside the crossmember must pass between the 1 2 x4 1 2 long bolts used to fasten the crossmember to the deck assemblies See Figure 14 Figure 14 Fastening Crossmember to Deck 6 Repeat the previous steps for the rear crossmember 7 Using floor jack s and or engine hoist s move the 4 jack stands from under the left side deck to each corner on the crossmember Fig...

Page 24: ... necessary to allow the jackbeams to roll freely 7 3 TOWER ASSEMBLY 1 Each tower will have a safety ladder and hardware packaged inside See Section 12 3 Tower Assembly in parts list 2 Remove the safety ladder from tower then remove the hardware from the top and back of the ladder 3 Insert the safety ladder into the top plate hole furthest to back of the column Keep in place by assembling the 3 4 f...

Page 25: ...er corners of the lift 3 Slide each tower around the crossmember so that the holes for attaching the slider blocks are roughly halfway inside the channel Figure 16 Tower Installation 4 Place the Glide Bearings located in the accessory box on the slider block weldments and bolt the slider block weldments back onto the crossmember using the 3 8 16UNC x 1 LG Hex HD Bolts and 3 8 lock washers removed ...

Page 26: ...to the top plate of their respective towers Secure in place with 7 8 washer and two 7 8 hex nuts See Figure 17 Note During leveling of the lift see Section 6 11 optional 1 and 2 spacers have been included to allow for more adjustment Figure 17 Cable routing diagram ...

Page 27: ...er the 5 16 hardware located in Polybag D inside the hardware kit 2 Mount the power pack to the mounting bracket on the front face of the left front post using the 5 16 18UNC 1 LG hex head bolts and 5 16 washers lockwashers and hex head bolts 3 Tighten up the hardware on the left side of the powerpack and leave the right side hardware loose 4 Slide the FRL between the inside of the mounting bracke...

Page 28: ...e hose guard Remove tape once conpleted 2 Install Flow Control 6 1691 into powerpack See Figure 18 3 Feed the hose guard through the opening on the front left crossmember assembly 4 Connect the end of the flexible hydraulic hose 3 8 JIC F SWIVEL to the fitting at the cylinder DO NOT OVER TIGHTEN Use the two supplied zip ties to attached the hose to the cylinder body 5 Connect the other end of the ...

Page 29: ...mbly See figure 21 23 3 At the rear of the lift connect the 1 4 polytube from the deck to the crossmember polytubes using the tee fitting See figure 21 Figure 21 Air Connections 4 Connect the 3 8 polytube from the hose guard to the 3 8 fitting at the front of the left deck assembly jacking beam air bracket Before this can be done remove the plug and replace with 1 4 NPT 3 8 polytube straight adapt...

Page 30: ... found in each jacking beam box 6 Hook up an air supply to the inlet of the FRL Note customer to supply this fitting 7 9 ELECTRICAL CONNECTIONS CAUTION ALL ELECTRICAL CONNECTIONS SHOULD BE MADE BY A LICENCED ELECTRICIAN Refer to Figure 24 Electrical Diagram for electrical connections Electrical Breaker Size Recommendation 20Amps Figure 24 Electrical diagram for 230V 1 ph ...

Page 31: ...he lubricator cannot take place under a pressurized condition 2 Using a slotted screwdriver or an Allen key remove the filler cap from the top of the FRL 3 Fill FRL using Snap on AirOil IM6 or equivalent Oil to be filled to the MAX line marked on reservoir If unit does not have MAX line mark reservoir should be 80 full 4 Replace filler cap to top of FRL ...

Page 32: ...ng counterclockwise a 1 4 turn iii Adjust by turning screw slowly in either direction to reach the desired drip rate 7 PRESSURE ADJUSTMENT Pull up on the regulator knob and adjust the pressure to 100 psi Pressure should be set between 90 120 psi 8 Reconnect all airlines and check system for air leaks 9 Check the operation of the air cylinder locks by pressing the pushbutton on the Air Valve and Fi...

Page 33: ...positions 1 2 3 and 4 in Figure 26 Use shims under tower base plate as needed Individual towers should also be leveled in both front back and side side directions 7 11 2 Deck Leveling Procedure 1 Raise the lift so that it is fully supported by the cables and is not resting on the safety ladders 2 Using a self leveling laser or 4 level check the level of the decks front to rear and side to side as ...

Page 34: ... bolts at the bottom and top of each safety ladder on the back side of the tower Figure 27 Ladder Leveling 5 Lower the lift onto the mechanical safety locks and verify level as shown in Figure 26 Make adjustments to safety ladder as necessary 6 Raise the lift and check that the ladders engage evenly 7 Raise the lift to its full height and check for full operating height of 72 This measurement is t...

Page 35: ...n the anchor holes positioned on the base of each post In case longer anchors are required supplied anchors can be hammered through concrete 5 Using a hammer drive each anchor into floor leaving space for shimming 6 Use a 4 level to level the posts See Figure 30 7 Shim as required and hammer anchors till they make contact with Baseplate Do not tighten anchors 8 Check the distance from the top of t...

Page 36: ...lg wedge anchor bolts supplied must have a minimum embedment of 3 into concrete floor see Figure 29 NOTE In cases where the floor is extremely out of slope the mechanical safeties may not engage on the same lock DO NOT use more than 1 2 13mm of shims Anchor bolt supplied allow for a maximum of 1 2 13mm of shim If more than 1 2 13mm of shims are required DO NOT proceed with installation and contact...

Page 37: ...4 sheave covers over the sheaves in the crossmember assembly These are found in the accessory box Figure 32 Sheave Cover 3 Install the approach ramps using the ramp pins 1 8 x 2 LG cotter pins 1 2 washers and approach ramps provided The ramps and ramp pins are located in the accessory box the cotter pins and washers are found in polybag E Misc Ensure the proper operation of the ramps Figure 33 App...

Page 38: ...ACKING BEAM BOX Before attempting to operate the lift please ensure that slider guide surfaces inside the front towers are greased adequately 7 15FINAL CHECK OF ASSEMBLED LIFT Final dimension check after anchoring Check for air and hydraulic leaks Ensure cables are properly routed and free from obstructions Ensure all safety lock mechanism are working correctly Re check level of post and decks Mak...

Page 39: ...rossmember sheaves 8 0 OPERATING INSTRUCTIONS To avoid personal injury and or property damage only trained personnel must operate the lift After reviewing these instructions get familiar with lift controls by running the lift through a few cycles before loading vehicle on lift Read and follow SAFETY and WARNING labels on the lift LIFT OPERATION Loading Ensure the lift is fully lowered and all pers...

Page 40: ...ave been removed from under the lift and vehicle If the lift is equipped with rolling jacks jacks must be fully lowered and the rear jack pushed toward center of lift to provide under car clearance The runways approach ramps and cross members are designed to rest on the floor when fully lowered Observe pinch point warning decals To lower lift if lift has been resting on the safety latches the lift...

Page 41: ...lift daily Do not operate if malfunctions occur or damaged parts have been found 2 Never attempt to overload the lift The manufacturer s rated capacity is shown on the serial number tag on the power post 3 DO NOT OVERRIDE the safeties The mechanical safeties are designed to engage automatically on the way up Press the up button on the power pack to go up When the desired height is reached release ...

Page 42: ... Lifting It Right ALI SM and Safety Tips ALI ST 13 For additional instruction on general requirements for lift operation please refer to Automotive Lift Safety Requirements For Operation Inspection and Maintenance ANSI ALI ALOIM 10 0 RECOMMENDED INSPECTION AND MAINTENANCE 10 1LUBRICATION SPECIFICATIONS Where hydraulic oil is required ISO 32 10W non detergent hydraulic oil Where grease is required ...

Page 43: ...Cable Devices 8 6 Latch Plates Ladders 8 6 Air Filter Regulator Lubricator 8 7 Approach Ramps Chocks Wheel Stops 8 12 Anchor Bolts 8 11 2 Turn Tables and Rear Slip Plates 8 13 1 8 13 2 8 13 3 8 13 5 Bearing Cage Rear Slip Plates 8 13 1 8 13 2 8 13 4 8 13 5 Edges of Cable Flange Slots 8 2 6 Runways 8 10 1 Columns 8 11 1 Air cylinders Lines Fittings 8 7 Hydraulic Power Pack Hose Fittings 8 8 8 8 Hyd...

Page 44: ...44 of 76 10 2 MAINTENANCE RECORDS Maintenance and Training Performed Date By Notes ...

Page 45: ...iable performance of your lift Cables are expendable items and should be replaced as a set 10 3 1 Wire Rope Conditions Guide Typical good cable Figure 15 Rust on sheave stack and ropes Corrugated sheave groove Cable with necking Broken wires Excessive wear of wires ...

Page 46: ...rvice if one or more of the following criteria are met 1 More than six randomly distributed broken wires in one rope lay or 6 d length 2 More than three broken wires in one strand in one rope lay or 6 d length 3 Three or more broken wires at rope terminations 4 One outer wire broken at the point of contact with the core of the rope which has worked its way out of the rope structure and protrudes o...

Page 47: ...bles Bushings inside sheaves work best in dry condition Applying oil will diminish their performance and greases will degrade performance even further DO NOT GREASE SHEAVE BUSHINGS OR SHAFTS 10 5 1 Visual Inspection of Sheaves Check sheaves and replace if cracks or other damage are found Visually inspect alignment of sheaves Misalignment of sheaves indicates excessive wear Remove inspect and if ne...

Page 48: ...djust safety ladders if lift is not level on safety or if safeties do not engage properly Stop using the lift if any malfunction or damage is observed 10 7 AUXILIARY SAFETY MECHANISM With lift not loaded all four cable break levers should produce deflection of the lift cables Inspect slack cable device as follows Check for missing or damaged parts Watch for broken springs Check if the spring is pr...

Page 49: ...ck level of oil in power pack reservoir when lift is in the lowered position Add if required Check fluid level of lift power unit and refill if needed If refill was needed inspect all fittings hoses and seals Tighten repair or replace as required Change hydraulic fluid every 2 years 10 10 HYDRAULIC CYLINDER Inspect the hydraulic cylinder mounting to the runway Inspect cylinder and hydraulic hose f...

Page 50: ...racks should be repaired immediately 10 12 COLUMNS 10 12 1 Check Columns Check columns for corrosion giving special attention to the area at the base of the column Check severely corroded areas by pecking with an awl or welder s chipping hammer If column is corroded through at any point it must be replaced immediately If not corroded through remove old paint and rust scale then coat with a high qu...

Page 51: ...f Equipped with Plastic Bearing Cage Remove top Slip Plate covers by first removing the four 4 shoulder bolts on each cover Remove polyethylene bearing cages insuring that all the Delrin bearings remain in the cages Additional Delrin bearings may be purchased if required Clean runway surface and touch up any paint wear with a rust resistant paint Allow paint to dry thoroughly To obtain optimum per...

Page 52: ...UCTIONS IMPORTANT This machine does not have integral devices that will isolate the electrical pneumatic stored and hydraulic energy source Appropriate isolation or blocking devices must be used that have the provisions to be switched in the off position and locked in that position ALL MAINTANANCE AND SERVICE MUST BE PERFORMED BY A QUALIFIED PERSON ALL MAINTANANCE AND SERVICE MUST BE PERFORMED WIT...

Page 53: ...nergy isolating devices to be certain which switch valve or other energy isolating devices apply to the machine equipment to be locked out More than one energy source electrical hydraulic pneumatic or others may be involved SHUT DOWN PROCEDURE Notify all affected employees that a lockout or tagout system is going to be utilized and the reason for The authorized employee shall know the type and mag...

Page 54: ...STANDS THE BLOCKS ARE SECURLY PLACED AND THE COME ALONG IS SECURED BETWEEN THE SCISSORS PRESS THE DOWN BUTTON ON THE CONSOLE AND VERIFY THAT THE LIFT DOES NOT LOWER VERIFY HYDRAULIC PRESSURE HAS BEEN REMOVED BY SLOWLY OPENING THE MAIN HYDRAULIC FITTING AT THE POWER UNIT ONLY IF FLUID IS PRESENT UNDER PRESSURE IMMEDIATLY TIGHTEN AND REPEAT LOWER PROCESS ENSURE THAT BOTH STRUCTURES ARE SECURELY PLAC...

Page 55: ...tagouts in the reverse order as the installation Verify the proper operation of the equipment Notify affected employees that the maintenance service is completed and the machine is ready for operation 11 2 EMERGENCY OPERATION If the lift becomes inoperative in the raised position it is best to wait until the electrical power is restored before lowering the vehicle However if it s critical to safet...

Page 56: ...a temporary air supply to the system 2 Press and hold the safety release button 3 Verbally indicate to all those involved that the lift will now be lowered 4 Slowly push the lowering lever on the powerpack to lower the lift 5 Keep a close eye on the movement of the lift and the position of the vehicle release the lowering lever if any abnormal movement is detected 6 Once the lift is fully lowered ...

Page 57: ...57 of 76 12 0 PARTS LIST 12 1 LIFT ASSEMBLY ...

Page 58: ...91 FLOW CONTROL 1 16 6 3623 DECAL SAFETY RELEASE 1 17 6 4045 FOUR POST OPERATING INSTRUCTIONS 1 18 6 3031 DECAL UP 1 19 6 3032 DECAL UP 1 20 6 1692 HYDRAULIC HOSE ASSEMBLY 1 21 6 0337 RECOIL HOSE 2 22 6 1396 1 4 POLYTUBE 10FT LONG 1 23 6 1400 3 8 POLYTUBE 10FT LONG 1 24 6 0725 7 8 ID FLAT WASHER 4 25 6 0724 Hex Nut 7 8 14UNF 8 26 6 0063 FLAT WASHER 1 2 14 27 6 1694 Hex HD Bolt 1 2 13 UNC x 4 1 2 L...

Page 59: ...59 of 76 12 3 TOWER ASSEMBLY ...

Page 60: ...58 LOCK WASHER 3 8 8 8 6 0668 HHCS 3 8 UNC X 1 GR 8 8 9 6 0988_ALI WL200C ALI DECAL CAUTION 1 10 6 0988_ALI WL200S ALI DECAL NOTICE 1 11 6 0988_ALI WL200W ALI DECAL WARNING 1 12 6 4086 WARNING DECAL DECK LEVELLING 1 13 6 1637 SAFETY DECAL 1 14 6 0248 Flat Washer ID SAE 8 15 6 0059 Lock Washer 1 2 8 16 6 0047 HEX HD BOLT 1 2 13 X 1 3 4 LG GR 5 PL 8 17 6 4322 JOHN BEAN RUNWAY DECAL 1 NOTE These part...

Page 61: ...61 of 76 12 5 DECK ASSEMBLY LEFT SIDE ...

Page 62: ...14 STREET TEE 1 4 NPT M F F 3 14 6 0282 PLUG 1 4 NPT 01CP 4 3 15 6 0015 ELBOW 1 4NPT STREET 90D 1 16 6 0710 ADAPTER 3 8 POLY X 1 4 NPT M 2 17 6 1684 VELOCITY FUES 8 GPM 1 18 6 0021 PLASTIC CAP 3 8 JIC 1 19 6 1762 Capacity Decal 1 20 3 1115 3 REAR SLIP PLATE ASSEMBLY 1 21 3 0196 BEARING CAGE 1 22 6 0829 DELRIN BALL 1 4 225 23 3 0197 REAR SLIP PLATE 1 24 2 0637 LOCKING PIN ASSEMBLY 2 25 6 0426 FLAT ...

Page 63: ...63 of 76 12 7 CROSSMEMBER ASSEMBLY ...

Page 64: ...Y 2 13 2 1356 SHEAVE PIN WELDMENT 2 14 2 1378 SAFETY SHOE WELDMENT 2 15 2 1376 SLIDER BLOCK WELDMENT 4 16 6 0058 LOCK WASHER 3 8 12 17 6 0668 HHCS 3 8 UNC X 1 GR 8 10 18 6 0625 3 8 ID WASHER REG PLT USS 2 19 6 1693 HEX BOLT 3 8 16UNC X 4 5LG 2 20 6 0034 HEX NUT 3 8 NC 2 21 6 0115 COTTER PIN 1 8 DIA X 2 LG 2 22 1 0766 CABLE ROLLER ASSEMBLY 2 23 1 0768 TENSION SPRING 4 24 EAM0139T01A COMPRESSION SPR...

Page 65: ...65 of 76 12 9 CYLINDER ASSEMBLY ...

Page 66: ... ROD SEAL 1 ID x 1 7 8 OD x 1 4 6 1892 7 1 ROD WIPER 1 ID x 1 7 8 OD x 3 16 6 0001 8 1 TUBE NUT 2 1343 9 1 KEEPER WASHER 1 1689 10 1 ORING 1 3 8 ID x 1 8 C S 6 1632 11 1 PISTON 2 1344 12 1 ROD SEAL 4 OD x 3 ID 6 1636 13 1 WEAR RING 4 OD x 3 8 WIDE x 1 8 THK 6 1635 14 1 LOCKNUT 1 3 8 12UNF 6 1645 15 2 WEAR RING 1 3 4 OD x WIDE x 1 8 THK 6 1686 16 1 ADAPTOR 1 8 NPT M TO 1 4 JIC M 6 0280 17 1 VELOCIT...

Page 67: ...67 of 76 12 11 HYDRAULIC AND AIR KIT ...

Page 68: ...14 8 1 1 4 NPT STREET ELBOW 6 0015 9 10FT 3 8 DIA POLY TUBE 6 1400 10 1 FLOW CONTROL 6 1691 11 4FT HOSE GUARD 6 0714 12 1 POWER PACK 230V 1 PH 6 1695 13 1 HYD HOSE ASS Y 3 8 JIC FEMALE 16FT LONG 6 1692 14 3 CABLE TIE 6 0731 16 1 NOTICE DECAL 6 0594 17 1 90 ELBOW 1 4 NPT M x 3 8 NPT F 6 0796 22 1 VELOCITY FUSE 8GPM 6 1684 24 1 PUSHLOCK CROSS 6 3869 25 1 PUSHLOCK TEE 6 2971 29 1 LIFT OPERATION DECAL...

Page 69: ...W RELEASE BUTTON contains 2 3021 1 FILTER REGULATOR LUBRICATOR ASS Y 6 4142_FM 1 90 DEG ELBOW 1 4 NPT M 3 8 POLY 6 3010 1 AIR VALVE PUSHBUTTON 6 1777 1 SWIVEL ELBOW 1 8 NPT M 1 4 POLY 6 0709 1 PUSHLOCK UNION 3 8 POLY 6 4214 1 REDUCER 3 8 STEM 1 4 POLY 6 3731 1 PUSHLOCK UNION 1 4 POLY 6 3202 1 ADAPTER 1 8 NPT M 1 4 POLY 6 0708 5 2 PHMS 12 24 X 5 8 LG 6 4145 6 2 LOCK WASHER 1 4 ID 6 0056 7 2 HEX NUT...

Page 70: ...70 of 76 12 14CABLE ROUTING ...

Page 71: ... CABLE ASSY 407 5 FRONT LEFT 2 1360 2 1 CABLE ASSY 473 5 FRONT RIGHT 2 1361 3 1 CABLE ASSY 162 REAR LEFT 2 1362 4 1 CABLE ASSY 228 REAR RIGHT 2 1363 5 8 HEX NUT 7 8 14UNF GR5 6 0724 6 4 CABLE SPACER 2 LG 1 0800 7 4 FLAT WASHER 7 8 ID 6 0725 8 4 CABLE SPACER 1 LG 1 0801 ...

Page 72: ...72 of 76 12 16POWER PACK ASSEMBLY ...

Page 73: ... 20UNC X 3 4 LG 6 1086 8 1 COUPLING 6 0774 9 1 RELEASE BRACKET HANDLE ASSEMBLY 6 0776 10 1 VALVE CARTRIDGE RELEASE 6 0880 11 1 VALVE CARTRIDGE CHECK 6 1087 12 1 FIXED RELIEF VALVE ASSEMBLY RV 19 6 1319 13 1 RELIEF VALVE CAP 6 1089 14 1 RESERVOIR O RING 6 0875 15 1 PUMP ASSEMBLY 6 1688 16 2 PUMP MOUNTING BOLT 6 1090 17 1 INLET PLUMBING KIT 0 0198 18 1 INLET HOSE FILTER ASSEMBLY 6 0786 19 1 PUMP O R...

Page 74: ...FETY LADDERS USED ON 4 POST LIFTS ARE PRELOADED REMOVING THE BOLT HOLDING THE BOTTOM PORTION OF THE SAFETY LADDER WITHOUT PROPER PRECAUTIONS CAN RESULT IN INJURY PLEASE CONTACT CUSTOMER SERVICE FOR PROPER REMOVAL INSTRUCTIONS ...

Page 75: ...lled Sliding Waste Collection Oil Tank 26 gal Drive thru Kit Quad Rack Front Turning Radius Plates set of 2 Alignment Pan Cover 4 Post Stainless Steel Turnplates Rollback Kit for Stainless Steel Turnplates Air Electric Service Station for 2 Post 4 Post Rear Slip Plate Refurb Kit Staniless Steel Base 24 Decks Only set of 2 NO PICTURE AVAILABLE Roll Forward Kit 4 Post Accessories may not be availabl...

Page 76: ...76 of 76 REVISIONS 08 17 2021 Safety Requirements for Installation added Outdoor Installs are Prohibited ...

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