John Bean 410A6M, Instruction Manual

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4. INSTALLATION INSTRUCTIONS
When lift arrives on site, please read the owner’s manual and check for any freight
damages. Also, check the contents to make sure no parts are missing before starting
assembly.
4.1 UNPACKING
PROCEDURE
Remove the metal strapping from the main structure package and slide the lift off the
shipping skid. Open the accessory box and check the contents of the box.
NOTE:
The Power Pack is already installed on the Tow Cart
4.2 ASSEMBLY INSTRUCTIONS
Install the handle onto the Power Pack Tow Cart. Align the hole and fasten together using
the 1/4”-20UNC x 3/4” LG. hex head bolt and washer supplied.
4.3 HYDRAULIC SYSTEM INSTALLATION
1.
Remove filler breather cap.
2. Add 3 liters of ISO 32 (10 Hydraulic weight) hydraulic oil to the Power Pack.
3. Add oil until it reaches the bottom of the filler neck.
4. Reinstall the filler breather cap onto the Power Pack.
5. Connect the 3/8” NPT-M end of the 12ft. long hydraulic hose to the 3/8” 90
degree fitting that is already installed on the short hydraulic hose at the front of
the lift.
6. Install the ¼” JIC female swivel end of the 12’ long hydraulic hose to the outlet
fitting on the power pack.
7. Plug the power pack utility cord into an approved 110V outlet.
4.4 HYDRAULIC SYSTEM BLEEDING PROCEDURE
NOTE: Make certain lift area is clear from debris and any obstructions.
1. Press the “UP” button on the power pack and raise the lift a few inches off the
floor. Check for any hydraulic leaks.
Lower the lift by pushing on the down control lever on the power pack.
2. Lower completely.
3. Repeat this procedure.
4. Raise the lift to engage the mechanical safety lock.
5. Lower onto safety.
6. Raise the lift up a few inches and the mechanical safety will automatically
disengage.
7. Lower lift completely.
8. Cycle the lift up and down completely a few times.
9. The hydraulic system is a self bleeding system.