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Joerns

®

 Lifting and Repositioning

HPL400 and HML400 Hoyer Patient Lift

© 2014 Joerns Healthcare • 000-3258 RevE • 14-2632 

Joerns Healthcare 1_Art Direction_Joerns Beds_700 Series_UltraCare 8page

4/2007_Page 4 of 8

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Specifications

Maximum capacity: .................................................................................................................................... 400 lbs.

Lifter weight ..............................................................................................................84 lbs for hydraulic (HML400

   ............................................................................................................................88.5 lbs. for power (HPL400)

Overall length ........................................................................................................................43.5 inches (110 cm)

Base clearance .......................................................................5..5 inches (14 cm) with four inch diameter wheels

Base clearance ...................................................................... 4.5 inches (11 cm) with three inch diameter wheels

Width of base, minimum ...........................................................................24 inches (61 cm) without wheel swivel

Width of base, maximum .....................................................................39.5 inches (100 cm) without wheel swivel

Length of base .....................................................................................42.5 inches (108 cm) without wheel swivel

Height of boom at lowest articulation........................................28 inches (71 cm) with four inch diameter wheels

Height of boom at highest articulation ....................................77 inches (196 cm) with four inch diameter wheels

Height of mast overall in base ............................................5.1.5 inches (130 cm) with four inch diameter wheels

Boom articulation radius ......................................................................................................... 30.4 inches (77 cm)

Chair (20 inch wide) access ................................................................. 25 inches (CSP horizontal to center tube)

Mist powder coat finish

Brake on one rear caster

The following features are found on the HPL400 Power Unit:

•  Battery: 2-12V Rechargeable Sealed 

•  Charger Input 120V AC

•  Charger Output 24V DC  

•  1 Speed Operation

•  Emergency Lowering 

•  Emergency Stop

•  Soft Stop 

•  Acoustic battery alarm

Troubleshooting, Power Unit

Symptom

Possible Cause

Action

Power indicator does not 

light up

• 

Not connected to mains

• 

The fuse has blown 

• 

Control box defective

• 

Connect to mains

• 

Replace fuse, if the system is prepared for external 

fuse replacement or send the system for repair

• 

Send control box for repair

Power indicator lights 

up but actuator does not 

run. Relays in control box 

are heard clicking.

• 

Actuator plug not pushed 

into control box properly

• 

Actuator defective

• 

Control box defective

• 

Push actuator plug into control box properly. 

• 

Replace actuator

• 

Replace the control box

Power indicator lights 

up but actuator does not 

run. No relay noise heard 

from the control box.

• 

Control box defective

• 

Handset defective

• 

Send control box for repair

• 

Send handset for repair

Control box completely 

dead on battery and no 

relay clicking heard.

•  Battery completely flat

• 

Battery defective

• 

Charge battery

• 

Replace battery

Actuator does not run on 

battery, but relay clicking 

heard.

• 

Actuator plug not pushed 

into control box

• 

Actuator defective

• 

Control box defective

• 

Push actuator plug properly into control box 

• 

Replace actuator

• 

Replace control box

Control box okay apart 

from one direction on 

one channel

• 

Handset defective

• 

Control box defective

• 

Send handset for repair

• 

Send control box for repair

Summary of Contents for HPL400

Page 1: ...ng and Repositioning HPL400 and HML400 Hoyer Patient Lift To avoid injury read user s manual before using redefining patient handling Click here to view detailed product information and pricing Call 800 397 5899 to order today ...

Page 2: ... cradle center may wear prematurely Warn cradle parts could fail resulting in injury to resident caregiver Hanger post should protrude cradle center by 1 16th inch Figure 1 1 Carefully unpack lifter in the following order a Remove the outside top of the box b Remove the three inside top fillers from the box NOTE If the lifter is a power version be careful with the center filler it contains the ele...

Page 3: ...e slings Warning Cradle Center Post must protrude below the bottom of the Cradle Center Pivot Assembly approximately 1 16 Warning If Cradle center Post is flush or recessed excessive wear may have occurred Worn cradle parts could fail resulting in serious injury or death to patient and or caregiver Remove from service and replace worn parts immediately Lock Nut Boom Mast Lock Bolt Shoulder Bolt Ac...

Page 4: ...mergency Lowering Emergency Stop Soft Stop Acoustic battery alarm Troubleshooting Power Unit Symptom Possible Cause Action Power indicator does not light up Not connected to mains The fuse has blown Control box defective Connect to mains Replace fuse if the system is prepared for external fuse replacement or send the system for repair Send control box for repair Power indicator lights up but actua...

Page 5: ...ot charge the battery while someone is in the lifter and especially if the unit is being used in wet or bathing areas Caution By unauthorized opening of the system there is a risk that it may malfunction at a later date Warning Lifters can tip over Keep base widened for stability Never lock brakes or block wheels when lifting someone Brakes are provided for parking To lock casters step on cam leve...

Page 6: ...ation Warning Torn cut frayed or broken slings could fail resulting in serious injury or death to patient Use slings in good condition only Destroy and discard old unusable slings Patient Size Guide A B Weight inch cm inch cm lbs kg Large 28 70 19 47 198 400 90 191 Medium 24 61 19 47 99 210 45 95 Small 18 46 15 38 55 110 25 50 Patient s weight to sling size information is an approximation only Pat...

Page 7: ...and tightness Boom Inspect all bolts and nuts for wear and tightness Inspect to ensure the boom is centered between the base legs Cradle Check hanger post for wear or damage Replace post if wear exceeds 1 16 Check sling attachments for wear or deflection Pump Assembly Tighten seals around piston with spanner wrench provided Pump handle and valve work smoothly Check for oil leakage A light film is ...

Page 8: ...Any alteration modification or repair unless performed by or authorized in writing by Joerns Healthcare will void this warranty This warranty applies in the USA only Check with your supplier to find out if international warranties apply Parts Hoyer Classics Lifts contain various parts that wear from normal use These parts such as rubber parts plastic parts and painted surfaces are not covered unde...

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