JNE BOR-ON Instruction Manual Download Page 14

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BOR-ON 2008-10-07

4. GRAPHS AND TYPES OF MATERIAL

4.1 BOR-ON Material graphs

Rapid guide BOR-ON material test points:

Test Points

- Soft to medium-strength steels

0 – 10

HSLA

- High-strength low-alloy steels

10 – 18

EHS

- Extra high-strength steels (Dual Phase, Trip etc)

18 – 35

UHS

- Ultra high-strength steels (Boron or higher)

35 –

Summary of Contents for BOR-ON

Page 1: ...ion before the test is carried out 6 2 3 Attach the lip clamp 7 2 4 Material testing 7 2 5 Determination of material type 8 3 Software 3 1 Registration 9 3 2 Certificate 10 4 GRAPHS AND TYPES OF MATERIAL 4 1 BOR ON Material graphs 14 4 2 BOR ON Material types 15 5 BATTERY 5 1 Change of battery 16 6 RESPONSIBILITY 6 1 Responsibility 16 7 RAPID GUIDE 7 1 Check list 17 8 CE DECLARATION 8 1 CE Declara...

Page 2: ...e box Web based software with Certificate where the measurement value is indicated and which thereafter creates a PDF document including vehicle particulars measurement data information about the general properties and limitations of the tested material when available information and address of the vehicle manufacturer s homepage to access the recommended repair methods This manual includes a desc...

Page 3: ...se NOTE Use only a dry rag with no cleaning agent Always keep the parts of the measurement system in the storage box when they are not in use If the measurement tool ceases to function or if some part has been damaged contact your local agent C Control At least once a year or when there is a suspicion that the measuring system has been damaged it should be checked by your agent He has at his dispo...

Page 4: ...for one year from the date of delivery and covers material defects assuming normal operation and care The guarantee presupposes that The handling and reasonable and necessary servicing have been in accordance with what is indicated in this instruction manual The equipment has not been altered or rebuilt without the approval of the manufacturer Original BOR ON components are used in any repair The ...

Page 5: ...haft is intended to give the material to be tested the necessary stability and fixation required to give stable and accurate measurement values It is applied and clamped by tightening the shaft with the help of a ring spanner 13 mm The web based software BOR ON CERTIFICATE makes it possible to present the test values in an intelligible way through an electronic file PDF or print out By indicating ...

Page 6: ...terial is completely cleaned from paint rust etc The surface to be tested must be completely plate clean Never use a rough grinding disc or material for cleaning since too rough a surface influences the test result negatively Testing exposed simple material Clean the surface to be tested regardless of material thickness and carry out the test Testing double material 2 or more layers when the mater...

Page 7: ... with the Material Analyser 2 4 Material testing Activate the Material Analyser To activate the Analyser move the front spring loaded clamping ring backwards until a click is heard When this has been done the Analyser is ready to carry out the material test Positioning the Analyser Insert the analyser into the lip clamp Make sure that the analyser is in contact with the material to be tested Testi...

Page 8: ...nation of material type Material type Information about the type and nature of the material is obtained by comparing the measurement value indicated on the display of the Analyser with the BOR ON general material graphs and material type descriptions See 3 BOR ON graphs and material types Remember that some types of material overlap each other to a certain extent so always assume that it is the hi...

Page 9: ... se and click Product Warranty registration to start the registration of your product Select language Choose language in the list box and click Select to start the registration with your selected language Fill out your information Fill out all mandatory fields marked with and and send the information by clicking Send registration Serial number You will find your serial number on the outside ouf th...

Page 10: ...ddress to confirm that your registration have completed successfully 3 2 Certificate Login Login to the software with your BOR ON serial number that you filled out during the registration You will find the serial number on the storage case and on the Analyser itself Choose language to create certificate Choose language in the list box under Create Certificate and click Select Fill out Vehicle info...

Page 11: ...u fill out the value given by the Analyser Mark area Choose measured area on the schematic sketch by hovering the area and left click Analyse Measuring situation 2 is not mandatory to fill in but you can of you have measured several areas on the same vehicle and want them to go on the same certificate When fields are filled in and areas are marked click Analyse to create the certificate 1 2 Hover ...

Page 12: ...king Click here to view the result The certificate opens as a PDF file in a new window From this window you can also save and print the file Certificate parts Below follows a description of the different parts of the certificate Measured area is marked with color codes according to the material graph Vehicle information Links to the manu facturer s recommended repair method pages Information about...

Page 13: ...te Save the certificate by clicking the disc icon A dialog is shown where you choose where to save the file Print the certificate Print the certificate by clicking the printer icon NOTE Since the printouts contains color information they are best printed on a color printer Close and create a new certificate Close the window and click Start new analyse to start over and create a new certificate ...

Page 14: ...__________________ 14 BOR ON 2008 10 07 4 GRAPHS AND TYPES OF MATERIAL 4 1 BOR ON Material graphs Rapid guide BOR ON material test points Test Points MS Soft to medium strength steels 0 10 HSLA High strength low alloy steels 10 18 EHS Extra high strength steels Dual Phase Trip etc 18 35 UHS Ultra high strength steels Boron or higher 35 ...

Page 15: ...ment hardening during manufacturing phase some of them also retained austenite which is converted to martensite during deformation Welding and straightening EHS Steels are very sensitive to heat even at low temperatures and for short periods so restrictions on heating and welding apply Straightening is limited because of the high elastic limit and hardness They require special tools ex titanium bi...

Page 16: ...is a sealed unit except for the battery case To avoid incorrect measurement values and possible damage and to ensure that the guarantee on the product is valid the unit must under no circumstances be opened dismantled altered or adjusted in any way 6 RESPONSIBILITY 6 1 Responsibility JNE AB and other directly or indirectly involved parties cannot be held responsible for any damage or loss which ma...

Page 17: ...ut tests on the material unless the Analyser has been fitted and fastened correctly in the lip clamp This will otherwise lead to an incorrect measurement value and if the material is thin the Analyser will not start at all To rapidly check the function of the Analyser make a test on the top of the lip clamp A measurement value should then be displayed If this does not occur check the contact surfa...

Page 18: ...00 S 597 24 Åtvidaberg SWEDEN Tel 46 0 120 109 90 Fax 46 0 120 109 40 E mail info jne se The following standards and or technical specifications which comply with good engineering practice in safety matters in force within the EEA have been applied Testreport technical construction file normative document Ref No 02024 Issued by JNE AB Standard EN 50081 1 EN 55011 Class B EN 50082 2 EN 61000 4 2 3 ...

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