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SECTION 3 - TROUBLESHOOTING
3120863
– JLG Lift –
3-5
Pump Volume, Wheel Motor Speed and High Engine does not operate below horizontal.
Damaged wiring on level limit switch.
Repair or replace wiring.
Solenoid failure.
Replace solenoid.
Tripped circuit breaker.
Reset circuit breaker.
Damaged level limit switch.
Replace switch, repair or replace holder.
Defective relay, main terminal box.
Replace relay.
Defective platform switch.
Replace switch.
TELESCOPE SYSTEM.
No response to telescope control.
Telescope function not activated within 7 sec-
onds after footswitch was depressed.
Recycle footswitch.
Telescope control switch inoperative.
Repair or replace control switch.
Hydraulic system oil low.
Replenish oil as necessary.
Damaged wiring on control switch or solenoid
valve.
Repair or replace wiring.
Control valve not functioning properly.
Repair or replace valve.
Restricted or broken supply line on valve bank or
hydraulic pump.
Clean or replace line.
Telescope cylinder not functioning properly.
Repair or replace cylinder.
Hydraulic pump not functioning properly.
Repair or replace pump.
Boom will not extend.
Telescope function not activated within 7 sec-
onds after footswitch was depressed.
Recycle footswitch.
Control valve not functioning properly.
Repair or replace control valve.
Restricted or broken hydraulic line or fitting.
Clean, repair, or replace line or fitting.
Pressure setting incorrect.
Check pressure/re-adjust as necessary.
Telescope cylinder not functioning properly.
Repair or replace cylinder.
Table 3-2.Boom Assembly - Troubleshooting
TROUBLE
PROBABLE CAUSE
REMEDY
Summary of Contents for 80HX
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Page 10: ...vi JLG Lift 3120863 TABLE OF CONTENTS Continued THIS PAGE LEFT BLANK INTENTIONALLY...
Page 16: ...SECTION 1 SPECIFICATIONS 1 6 JLG Lift 3120863 Figure 1 2 Lubrication Diagram...
Page 27: ...SECTION 2 PROCEDURES 3120863 JLG Lift 2 5 Figure 2 1 Proportional Control Valve...
Page 34: ...SECTION 2 PROCEDURES 2 12 JLG Lift 3120863 Figure 2 5 Typical Hydraulic Cylinders Sheet 1 of 4...
Page 35: ...SECTION 2 PROCEDURES 3120863 JLG Lift 2 13 Figure 2 6 Typical Hydraulic Cylinders Sheet 2 of 4...
Page 36: ...SECTION 2 PROCEDURES 2 14 JLG Lift 3120863 Figure 2 7 Typical Hydraulic Cylinders Sheet 3 of 4...
Page 37: ...SECTION 2 PROCEDURES 3120863 JLG Lift 2 15 Figure 2 8 Typical Hydraulic Cylinders Sheet 4 of 4...
Page 44: ...SECTION 2 PROCEDURES 2 22 JLG Lift 3120863 Figure 2 12 Boom Assembly Sheet 1 of 2...
Page 45: ...SECTION 2 PROCEDURES 3120863 JLG Lift 2 23 Figure 2 13 Boom Assembly Sheet 2 of 2...
Page 53: ...SECTION 2 PROCEDURES 3120863 JLG Lift 2 31 Figure 2 16 Adeco Actuator Adjustments F4L912...
Page 68: ...SECTION 2 PROCEDURES 2 46 JLG Lift 3120863 Figure 2 32 Swing Bearing Torquing Sequence...
Page 70: ...SECTION 2 PROCEDURES 2 48 JLG Lift 3120863 Figure 2 33 Torque Hub Assembly...
Page 108: ...SECTION 3 TROUBLESHOOTING 3 20 JLG Lift 3120863 Figure 3 1 Wiring Schematic Sheet 1 of 4...
Page 110: ...SECTION 3 TROUBLESHOOTING 3 22 JLG Lift 3120863 Figure 3 3 Wiring Schematic Sheet 3 of 4...
Page 112: ...SECTION 3 TROUBLESHOOTING 3 24 JLG Lift 3120863 Figure 3 5 Hydraulic Schematic Sheet 1 of 6...
Page 114: ...SECTION 3 TROUBLESHOOTING 3 26 JLG Lift 3120863 Figure 3 7 Hydraulic Schematic Sheet 3 of 6...
Page 116: ...SECTION 3 TROUBLESHOOTING 3 28 JLG Lift 3120863 Figure 3 9 Hydraulic Schematic Sheet 5 of 6...
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