5.2.1 Automatic Machine Crimping
If customer use the automatic crimping machine, we suggest that the contact crimping
spec. should meet the table-3 requirements.
It is very important to do a micro-cutting tests, the test should be contained following
items:
（
REF. Fig.9
）
.
Insert the stripped wire into the male/female terminal until the cable insulation touch
-
es the opening of the male/female terminal. Press the crimping tool completely. (Fig.
6
、
7).
Be sure the crimping is completed and fixed. (Fig. 8).
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
（
Up Blade
）
Figure 11
（
Down Blade
）
(Table-3 Cable cross-sectional Analysis)
Cross-Sectional
NO.
Spec.
1
2
3
4
5
6
7
8
9
CH
CB
CBm
D
GH
GB
CH/CB
C/R
P
Crimp Height
Crimp Width
Measurable Crimp Width
Crimp face Ends
Burr Height
Burr Width
Crimp Height/Crimp Width
Compression Ratio
Void Ratio
12AWG/4mm²
2.30±0.05mm
4.00±0.10mm
1.0*CB≤CBm≤1.1*CB
D ≤ 0.35mm
GH ≤ 0.7mm
GB ≤ 0.5mm
50%≤(CH/CW)≤70%
75%≤C/R≤85%
≤1.00%
10AWG/6mm²
2.60±0.05mm
4.25±0.10mm
1.0*CB≤CBm≤1.1*CB
D ≤ 0.35mm
GH ≤ 0.7mm
GB ≤ 0.5mm
50%≤(CH/CW)≤70%
75%≤C/R≤85%
≤1.00%
Note: The above cross-sectional analysis is only for 12AWG/4mm
2
& 10AWG/6mm
2
cable.
Crimping Tool Drawing (Fig 10&11)
Crimping Tool Drawing (Fig 12&13)
12AWG/4mm
2
Note: The above crimping tool drawing are only for 12AWG/4mm
2
cable.
10AWG/6mm
2
Note: The above crimping tool drawing are only for 10AWG/6mm
2
cable.
Installation Manual for PV-JK03M2/xy Series Cable Connector | 11
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