5.1 Cable Preparation
TÜV, TÜV/UL
Connector configuration in combination with TÜV, TÜV/UL
TÜV
、
TÜV/UL
：
Choose the suitable configuration in Tab. 1 by using TÜV, TÜV/UL (dual) certified cables:
5.2 Crimping
5.2.1 Manual Tools Crimping
JKT-02
When crimping with specified Crimping tools
（
e.g. JKT-0
2
）
,Insert striped cable into contact
barrel and insure all conductor strands are captured in the contact barrel. Crimp contact
barrel by using the corresponding crimping die, See below pictures from Fig.3 to Fig.7.
Check whether the crimping is firm after the crimping is completed. (Fig. 8). The pull-out
force has to meet below table-2.
Do not use untreated cables. Tinned wires are recommended. L=7-9mm
When stripping the cable insulation “L”, 7mm to 9mm in length should be removed on the
end of cable.
Do not cut the copper wire inside.
7-9mm “L”
Fix the stripping tool, cutting length to 7mm to 9mm (the length of L should be fixed).
Take the cable one hand and take the stripping tool-JKT-01 the other hand.
Insert cables until the end touches fixed block. (Fig. 1)
Squeeze the handle of the stripping tool by hand, then cut and remove the cable insulation.
(Fig. 2).
Figure 1
Figure 3
Figure 4
Figure 5
Figure 2
5.Installation Instruction
Conductor cross section
Ø-range of the cable (mm)
Chose Cable Gland
Connector configuration
mm
2
AWG
2.5
4
6
10
14
12
10
8
4.7~6.4
4.7~6.4
6.4~8.0
6.4~8.0
Black
Black
Red
Red
PV-JK03M2/xB
PV-JK03M2/xB
PV-JK03M2/xC
PV-JK03M2/xC
No.
Cable Size
Cable Crimping Pull-Out Force
1
2
3
4
2.5mm²/14AWG
4.0mm²/12AWG
6.0mm²/10AWG
10.0mm²/8AWG
≥223 N
（
Min.223 N
）
≥310 N
（
Min.310 N
）
≥360 N
（
Min.360 N
）
≥400 N
（
Min.400 N
）
Table-1
Table-2
Open the crimping tool and press the clip. Insert the male/female terminal into appropri
-
ate groove until fully seated. To make the opening of the male/female terminal face up.
(Fig. 3 & 4).
Squeeze the crimping tool gradually until the male/female terminal touches the lower half
of the crimping mold. (Fig.5).
Installation Manual for PV-JK03M2/xy Series Cable Connector | 09
08
