Hamersley Mk2 Insert
5
Installation
(Continued)
Installation
(continued)
• Select the position that you wish to install your ZCV, carefully allowing for flue clearances of 305mm in the roof
cavity (the outer flue being 255mm requires a 25mm clearance on either side to combustibles, making overall
clearance of 305mm).
• Place hearth (cement fibre sheet) under the position desired for the zero box. Place the zero box into position.
• Fit flue upstands to zero box.
• Fit flue to the upstands and terminate at the required height above the roof line.
• Fit 300mm x 100mm vermin proof vent directly behind where the zero box will be located, as near as
practicable to the floor. This vent will allow air access to the zero box either from another room or external air.
Note: If installed on a timber floor, an additional two vents are required. i.e. either through the floor, one each
side of the ZCV, or alternatively, through the side wall(s) if applicable.
• Build your frame around the ZCV maintaining the clearances listed above.
• Cover the front with a 4mm cement sheet or non-combustible material for the first 300mm above the
appliance.
• Install the mantle if required. Note: If mantle is made out of combustible material the following dimensions
must be adhered to.
ZCV installation notes
Non-combustible
hearth
Minimum 4mm thick
cement sheet, villaboard
or non-combustible
material on front face
of framing.
Figure 3. ZCB Installation Step 1.
Vent may be located
in the wall or on the
floor.
Tripleskin Flue
Hamersley Mk2 Insert
8
Installation
(continued)
Final inspection prior to use
•
Ensure the baffle plate is firmly located.
•
Ensure cast iron liners – side and back – are positioned correctly.
•
Ensure fire bricks are sitting flat and covering entire base.
•
Ensure ash deflector is positioned correctly.
•
Check fan cord has not been damaged during transit.
•
Plug in fan cord and ensure cord does not touch stove surface.
•
Check all door seals are fitting correctly.
Baffle Plate
Fire Bricks
Ash Deflector
Cast Iron Liner
Rear liner
Side liner
3000mm
3000mm
3000mm
1000mm
min if clear
within
3000mm of
flue top
Increase from
1000mm min
until clear
within 3000mm
of flue top
600mm min
More than 3000mm
600mm min
More than 3000mm
or less
3000mm
or less
Increase as
necessary
until
nothing
within
3000mm of
flue top
Any nearby
structure
3000mm
The flue pipe shall extend not less than 4.6m above the top of the floor protector. Note: Installation must be
carried out by a licensed installer in accordance with AS/NZS 2918:2001.
Flue and chimney requirements
e.
• Insert your Jindara Hamersley Insert into the ZCV. It is important that the base of the appliance is sitting on 2x
galvanized C-section strips supplied with ZCV. These strips allow a correct installation height and fresh air to
circulate around the appliance base.
