Jialing-Gespann JH600 Maintenance Manual Download Page 12 | Manualshive

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JH600 Maintenance Manual

Overview

-12-

(Continued) Special Service Tools (SST)

Rotor extractor

F02F000029

9

Valve dismantling tool

7

Gearshift drum oil seal guide

F02CF000001

10

Spoke nut fastening tool

X02F000001

3

Special socket for adjusting nut

X02F000002

12

Rear damper adjusting wrench

X02F000003

13

Special

socket

for

thermoswitch

X02F000004

5

Bumper oil seal buck

X02F000005-1

13

Rocker arm oil seal buck I

X02F000005-2

13

Rocker arm oil seal buck II

X02F000005-3

13

Riveting gun

Anchor ear pliers

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Summary of Contents for JH600

Page 1: ...ance Precautions Maintenance Period Table Technical Data of Main Performance Wiring Diagram Standard Torque Values Symbol Descriptions Engine Number Position Photo of Complete Vehicle Frame Number Pos...

Page 2: ...he parts and components should be cleaned before being inspected and measured To clean the spare parts use only the cleaning fluid that is incombustible or has high ignition point Before reassembling...

Page 3: ...eck for the causes and after being repaired replace corresponding fuse as per the specified capacity 10 The caps must be securely put on the terminals after the operation is complete 11 While disassem...

Page 4: ...roken and the opening of the intermediate terminal is not too large The joint shall be fully inserted in place Make sure the plastic jacket is housing the terminal completely The opening of the plasti...

Page 5: ...a screw head or any front part The wire harness shall not be slackened or be forcibly pulled If the wire harness has to contact the edge or sharp corner parts the contacting part shall be protected w...

Page 6: ...ording to the maintenance manual after understanding the explanations in the instruction manual 17 Do not drop or throw the parts and components 18 In case of rust on the terminals carry out connectio...

Page 7: ...loaded 300 kPa Fully loaded 350 kPa Normally loaded 360 kPa Fully loaded 450 kPa Single disc type Diameter 300mm Single disc type Diameter 240mm 19L 93 Engine Mode Cylinder bore Stroke Cylinder displ...

Page 8: ...Left foot operated to and back type Sequence I N V V V V Electrical system Electric generator Accumulator capacity Power supply system Fusible cutout Spark plug Spark plug gap Ignition coil type Fuel...

Page 9: ...3 Oil drain plug 1 14 28 32 Crankshaft main shaft bearing baffle screw 5 6 8 12 LOCTITE 648 Screw M5 12 GB T818 2000 3 5 6 9 LOCTITE 648 Gearshift drum plate connecting bolt 1 6 10 14 Gearshift shaft...

Page 10: ...30 LOCTITE 243 Brake disc fastening nut 18 8 20 30 LOCTITE 243 Banister fastening nut 4 8 18 25 Damping rocker arm bolt and nut 3 10 34 44 LOCTITE 243 Speed signal panel screw 3 4 0 5 1 LOCTITE 243 F...

Page 11: ...ft oil seal guide F02F000004 8 10 Piston sliding scale base F02F000007 7 Oil shield press in buck F02F000008 7 Rocker arm shaft locating tool F02F000009 7 Fastening tool F02F000010 2 8 Crankshaft oil...

Page 12: ...guide F02CF000001 10 Spoke nut fastening tool X02F000001 3 Special socket for adjusting nut X02F000002 12 Rear damper adjusting wrench X02F000003 13 Special socket for thermoswitch X02F000004 5 Bumpe...

Page 13: ...12 1 2 joint overall length 38mm Hexagonal socket 13 1 2 joint overall length 38mm Hexagonal socket 14 1 2 joint overall length 38mm Hexagonal socket 14 1 2 joint overall length 78mm ultra thin Hexag...

Page 14: ...ation wrench 10 Combination wrench 11 Combination wrench 12 Combination wrench 13 Combination wrench 15 Combination wrench 16 Combination wrench 17 Combination wrench 18 Slotted screwdriver with throu...

Page 15: ...ch I I I I Accumulator Monthly I I I I Suspension system I I I I Nut and bolt fastening I I I I Wheel tire I I I I Steering column bearing I I I I Steering backstay cable Inspect every 5000km driving...

Page 16: ...JH600 Maintenance Manual Overview 16 Wiring Diagram D C B A E F G...

Page 17: ...ified view of Part A Right switch leads Instrument connecting wire Main cable Left turn lamp connecting wire Clutch handle seat leads Left combination switch leads Right switch leads Right turn lamp c...

Page 18: ...wire Water temperature sensor connecting wire Magneto leads Rear brake switch leads Starting motor connecting wire Magnified view of Part C Air filter connecting wire Main cable Variable voltage recti...

Page 19: ...relay Headlight controller ECU controller patch plug Flasher Fuel pump relay Accumulator connecting wire Complete vehicle fuse Variable voltage rectifier Rear position lamp connecting wire Main cable...

Page 20: ...nual Overview 20 Magnified view of Part F Speed sensor connecting wire Phase sensor Thermoswitch connecting wire Main cable Intake negative pressure transducer Water temperature sensor Throttle positi...

Page 21: ...JH600 Maintenance Manual Overview 21 Magnified view of Part G Vehicle speed sensor leads Phase sensor connection Front brake fuel tube...

Page 22: ...cycle from being damaged WARNING Special instructions or measures given to avoid serious damages or personal injuries Each time reassembled after being removed and disassembled it must be replaced wit...

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