Jetmaster kemlan supernova rf insert Installation & Operating Instructions Manual Download Page 13

OPERATING HINTS

To get the best from your Kemlan heater it is essential that you use good firewood, and use it correctly Many people do not understand the 
principle of using a wood burning appliance and we suggest that it will be worth your while to study the following extract from a well known 
American publication.

PRINCIPLES OF COMBUSTION: HOW WOOD BURNS

Technically, wood does not burn.  What burns is the volatiles and charcoal that are created.  That is why wood will not catch on fire 
immediately when you put a match to it; it has to first undergo the chemical changes that create the volatiles, and a match does not create 
enough heat to activate the process. As kindling and paper evaporate the moisture in the wood, the wood absorbs heat. At a certain point, 
gases are given off and when these volatiles reach 480 degrees F, or the “Flash point”, as it is called, they will burst into flame if sufficient 
oxygen is present. The volatiles give off more heat than does charcoal, which is why a fire with flames (which burn the volatiles) produces 
more heat than one that is all charcoal.

Since the volatiles are gases and since heat rises, taking the gases with it, it is very easy to create a situation in which most of the volatiles 
go up the chimney almost as soon as they are produced. This is what happens with a roaring fire and, to a lesser extent, with an open fire. 
One of the reasons (but only one) that a freestanding wood stove produces more heat than an open fire is that the volatiles are contained 
within the firebox and are not so quickly dissipated up the chimney. A stove that is baffled is merely one that has interior construction 
design to keep the volatiles in the firebox longer; the longer they are in the firebox, the more completely they burn.  The more completely 
they burn, the more heat is produced.  It’s that simple.

Since the flames burn the volatiles and produce heat, the ideal situation is the longest possible flame path. As soon as wood burners 
understand this, they tried to devise ways of making the flame path longer than in an ordinary open fire. Even though the role of oxygen in 
combustion was not under-

stood in Ben Franklin’s time, Franklin did realize the importance of more completely burned volatiles. His 

solution was to try to invent a downdraft stove
– one that sent the volatiles back down through the fire – but he never succeeded in getting it to work. A downdraft goes against the nature 
of volatiles, which is to rise. In more recent times, there have been some successful downdraft 

– or partial downdraft – stoves created and 

some of the fireplace stoves and units utilise this principle. Ideally, it would be best if the volatiles could be redirected down through the fire 
several times, until they were al- most totally consumed. This would not only make the maximum use of the heat potential of the wood; it 
would reduce creosote build-up to almost zero. Perhaps someday an ingenious inventor will design a unit that does this; so far no has 
been able to.

MOISTURE AND COMBUSTION

As we have seen, dry wood ignites faster and burns better 

– with higher heat production – than wet or green wood. The difference

between the amount of heat produced by dry wood and green wood is so great that a dry softwood of good grade will produce more heat 
than green hardwood. Green white ash, for instance, is not as good a fuel as dry tamarack.

The reason for the superiority of dry wood is easy to understand. Heat cannot be produced until moisture has been driven off. Since even 
so-called seasoned dry wood contains approximately 20 percent moisture, it takes time for any fire to begin producing useable heat. Wet 
wood, which can have a moisture content of over 100 percent (due to the way moisture is measured), will take that much longer to produce 
heat. Meanwhile, the fire will produce smoke and creosote and very little heat.  This was brought sharply to my attention when I installed 
my first wood heater.  To my surprise and delight, I found it comfortably heated eight rooms, where I had expected to heat only two or 
three. After some time, when I had someone helping me run the fire, I suddenly noticed that the house was chilly. We added more wood 
and adjusted the draft controls, but nothing we did seemed to help. It finally occurred to me to check the woodpile. My friend had been 
getting green wood from a stack that was drying, instead of from the dry-wood stack. The difference the green wood made was so 
dramatic I will never forget it.

HOW TO TEST WOOD FOR DRYNESS

There are two easy ways for even a novice to spot dry wood. Dry wood tends to “check”. Look at the log ends and you will see cracks 
radiating from the centre of the log.  If the logs have been split, the cracks will be harder to find because wood tends to split along the 
cracks. 

Another test for dry wood is the sound it makes when two logs are banged against each other. Green wood will make sort of a dull thud; 
dry wood makes a nice crisp, sharp sound.  Once you have heard the two, you will remember the difference.

FROM THE ABOVE EXTRACT SEVERAL FACTS BECOME APPARENT:

1. It is vital that your firewood be dry and seasoned. 

2. A good hot fire of kindling and smaller pieces of fuel must be established before adding larger logs.

3. The larger logs should be well alight before slowing down the combustion by adjusting the air intake.

4. A hot bed of coals needs to be maintained to ensure continued combustion in the firebox.

5. When new timber is added to the firebox the air control should be opened until the fuel is well alight before damping it down again. This 
will  take from 10 to 20 minutes.

6. When setting the controls for overnight burn you will need to experiment with the settings to suit your particular type of fuel. Very dense 
hardwood requires more air to combust and over damping will result in charring and smoking causing the glass in the door to become dirty. 
The same will apply with fuel which is not fully seasoned or is not dry enough. Kemlan have followed a policy since 1969 of checking on all 
complaints about poor performance of their heaters and apart from a few instances of incorrect installation (mostly insufficient flue length) 
all problems have been directly related to incorrect operation and/or poor fuel. We know you will experience many years of satisfaction 
from your heater if you follow the above advice.

03/07/2017

Ver.7

13

Summary of Contents for kemlan supernova rf insert

Page 1: ...PLETION 10 YEAR FIREBOX WARRANTY The firebox is covered by a 10 year warranty Other parts are covered by a one year limited warranty Head Office 13 French Avenue Brendale Queensland 4500 Telephone PH 07 3490 5500 Facsimile FAX 07 3490 5520 Website www kemlan com au Business hours Monday to Thursday 7 30am 4 00pm Friday 7 30am 2 00pm Email sales kemlan com au 03 07 2017 Ver 7 1 ...

Page 2: ...ON FASCIA A B I G C D Denotes measurement from standard and cast iron fascia measurement is also dependent on fascia position placement E H A B C D E F G H I STD C IRON STD C IRON MEASUREMENT 800 1000 645 420 470 327 377 660 605 305 820 F 03 07 2017 Ver 7 2 ...

Page 3: ... from the flue Any gap larger than 25mm should be shielded with non combustible material Masonry Metal and or insulating material Fans must be installed operational at all times when a timber mantle is installed Minimum Hearth Requirements Thickness to be a minimum of 9mm non combustible material and must extend 300mm in front of firebox door and 300mm to each side of the firebox door TECHNICAL SP...

Page 4: ...LLATION Ceiling INSTALLATION INSTRUCTION Triple skin flue system 10 8 and 6 6 Flue Stainless steel flue pipe All flue pipes must be connected with pop rivets supplied by installer Flue system to be installed to suit AS NZS 2918 2001 750 Rear of unit to Hebel Block 30mm min Hebel Block min thickness 75mm Rear timber stud wall combustible wall 9 25mm min clearance between 10 flue and framing 03 07 2...

Page 5: ...upright to be no closer than 150mm from the fuel loading door opening and extend into the room by no more than 100mm Fore hearth is 9mm thick and consisted of Bellis board and must extend a minimum of 200mm either side of the fuel loading door opening 03 07 2017 Ver 7 5 ...

Page 6: ...l 300 min Firebox to combustible material Improved heating efficiency is achieved by admitting cool air into the brick cavity where it is heated by the outer skin of the firebox and active flues then released back into the room via hot air outlet vents NOTE Top of brick chimney can be left open where no trees can cause a build up of leaves etc on top the weather plate Weep holes must be left at we...

Page 7: ...nted upstands Minimum 600mm below ceiling 6 Flue Bottom vent 240 x 90 Top vent 240 x 90 Directly below register plate 8 Flue 10 Flue Ceiling 300 300 min firebox to combustible material 300 Min firebox to combustible material 653 9 DETAIL A All 8 10 assembled flues must have the crimps pointing upwards crimped plain All 6 assembled flues must have the crimps pointing downwards crimped plain DETAIL ...

Page 8: ...e finish to full masonry chimney INSTALLATION INSTRUCTION S steel weather tray With upstand S steel Cowl Run a bead of silicone down the vertical seam of the outer casing to the weather tray 03 07 2017 Ver 7 8 ...

Page 9: ... COMPLY WITH AS NZS 2918 INCREASE FROM 1000 MIN UNTIL CLEAR WITHIN 3000 OF TOP OF FLUE 3000 ANY NEARBY STRUCTURE 3000 MORE THAN 3000 600 MIN 3000 1000 MIN IF CLEAR WITHIN 3000 OF TOP OF FLUE INCREASE AS NECESSARY UNTIL NOTHING WITHIN 3000 OF FLUE TOP 600 MIN 3000 OR LESS 03 07 2017 Ver 7 9 ...

Page 10: ...RING Don t touch the surface It will be soft and gummy during this paint curing phase Once cured it will not be soft again CURE WITH 3 FIRES Most stoves cure with 3 burns The first two 2 should be 250 F for 20 minutes or about half a normal fire Let the stove cool down between burns The last fire should be 500 F to 700 F for at least 45 minutes The point being cure slowly without a hot fire Stoves...

Page 11: ...03 07 2017 Ver 7 11 ...

Page 12: ...mately 10 to 15 minutes until the new pieces are burning well then it may be returned to its desired setting 6 To set the fire for overnight burn two thirds fill the firebox with hardwood and fully open the air inlet Once the fire is burning well the air inlet control should be shut down approximately three quarters of its travel Setting the air inlet control may be varied to suit your particular ...

Page 13: ... with higher heat production than wet or green wood The difference between the amount of heat produced by dry wood and green wood is so great that a dry softwood of good grade will produce more heat than green hardwood Green white ash for instance is not as good a fuel as dry tamarack The reason for the superiority of dry wood is easy to understand Heat cannot be produced until moisture has been d...

Page 14: ...heater or re installation of replacement heater 4 8 Failure to use fireplace components supplied by Kemlan Industries Pty Ltd 4 9 Cost of inspection for damaged heater 5 CLAIMS 5 1 I Kemlan will provide a full replacement of the heater in the first five years after installation ii Replacement in the subsequent five years i e sixth to tenth year after installation will be on the following basis Own...

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