Jet KLP Series Operator'S Manual Download Page 3

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INFORMATION FOR YOUR SAFETY

It is the responsibility of the owner/user to install, inspect, 
test, maintain, and operate these lever hoists in accordance  
with ASME B30.21, Safety Standard for Manually Operated 
Lever Hoists.

These general instructions deal with the normal installation, 
operation and maintenance situations encountered with 
the lever hoists described herein. The instructions should 
not be interpreted to anticipate every possible contingency 
or to anticipate the final system or configuration that uses 
these lever hoists.

These instructions include information for a variety of lever 
hoists. Therefore, all instructions and information may not 
apply to one specific lever hoist. Disregard those portions 
of the instructions that do not apply.

If the lever hoist owner/user requires additional information, 
or if any information in these instructions are not clear, 
contact your local JET Material Handling Products 
distributor.

This lever hoist should not be installed, operated, or 
maintained by any person who has not read all the contents 
of these instructions, and ASME B30.21, Safety Standard 
for Manually Operated Lever Hoists. Failure to read and 
comply with these instructions or any of the warnings or 
limitations noted herein can result in serious bodily injury or 
death, and/or property damage.

Only trained and qualified personnel shall operate and 
maintain this equipment.

Equipment described herein is not designed for, and should 
not be used for lifting, supporting, or transporting people.

User should not use this lever hoist in conjunction with 
other equipment unless necessary and/or required safety 
devices applicable to the system are installed by the user.

Modifications to upgrade, rerate or otherwise alter these 
lever hoists shall be authorized only by the original 
equipment manufacturer or qualified professional engineer.

SAFETY PRECAUTIONS

A.   READ these instructions and ASME B30.21, Safety 

Standard for Manually Operated  
Lever Hoists before installing, operating, or 
maintaining this equipment.

B.   WARN personnel of approaching loads.

C.   DO NOT

1.   Lift more than rated load.
2.   Operate lever hoist when it is restricted from 

forming a straight line with the direction of loading.

3.   Operate with twisted, kinked, or damaged chain.
4.   Operate if chain is not seated in sheaves or 

sprockets.

5.   Wrap chain around load or use chain as a sling.
6.   Operate unless load is properly applied to the 

saddle or bowl of the hook.

7.   Operate if load is applied to the tip of the hook.
8.   Operate with damaged or missing hook latches.
9.   Lift people or lift loads over people.
10.  Operate with side-pulling or side-loading of load  

to lever hoist.

11.  Operate a damaged or malfunctioning lever hoist.
12.  Operate with other than hand power.
13.  Remove, deface, or obscure warning label or labels 

on lever hoist.

14.  Leave load suspended when lever hoist is 

unattended unless specific precautions have  
been instituted and are in place.

15.  Lengthen load chain or repair damaged load chain 

by welding.

16.  Use chain as a ground for welding.
17.  Hammer on lever.
18.  Use extensions on lever.
19.  Lift one load with more than one lever hoist, unless 

each lever hoist is rated to support the entire load 
in the event one or more lever hoists is disabled, 
shifting load to the other lever hoists.

Summary of Contents for KLP Series

Page 1: ...M18 MH110603 4 Operator s MANUAL VLP SERIES MINI LEVER PULLERS Prod No 110603 110604 ...

Page 2: ...st be accompanied by proof of purchase and an explanation of the defect or failure It is the customer s responsibility to provide this information JET shall not be held liable for any consequential or incidental damages for breach of any expressed or implied warranty on their products No claims for damages of any type will be considered and all products are sold with this understanding Any costs i...

Page 3: ...s lever hoist in conjunction with other equipment unless necessary and or required safety devices applicable to the system are installed by the user Modifications to upgrade rerate or otherwise alter these lever hoists shall be authorized only by the original equipment manufacturer or qualified professional engineer SAFETY PRECAUTIONS A READ these instructions and ASME B30 21 Safety Standard for M...

Page 4: ...ard Lift Foot 5 5 Minimum Distance Between Hooks Inch H 8 3 10 Number of Falls 1 1 Load Chain Diameter mm 4 4 3 Lbs Pull to Lift Capacity 61 81 Lever Length Inch D 5 9 8 5 Overall Depth Inch B 2 7 16 2 5 8 Overall Width Inch A 3 1 8 3 3 4 Hook Throat Opening Inch C 1 3 8 1 5 8 Net Weight lb 4 4 5 2 A B H D C ...

Page 5: ...e hoist with a twisted kinked or damaged chain Do not splice the chain 2 Check that the chain does not twist along its length from hoist to hook If twist is present on units with multiple falls the hook must be passed back through the chain loop to remove all twist in the chain 3 Replace the chain if links are stretched or seriously worn on the surface especially at the points where links contact ...

Page 6: ...orrect loading is dangerous to the operator the lever hoist and the load Never load the hook in front of the safety latch A Figure 4 Never load the hook tip B Figure 4 Never load the hook off the centerline C Figure 4 Never load the hook sideways D Figure 4 Figure 3 Figure 4 3 Rotate the handwheel clockwise while simultaneously pulling down on the load chain The handwheel will snap back into place...

Page 7: ...ng to a wire rope sling the lever hoist must be applied along a straight line parallel to the surface on which it is resting See Figure 5 Figure 5 When lifting loads hook the load with slings Do not use the lever hoist chain as a sling Figure 6 Both ends of a sling or rope must be completely on the inside of the safety latch before pulling or lifting the load Do not put one end on the inside of th...

Page 8: ...VICE FREQUENT F INSPECTION PERIODIC P INSPECTION Normal Monthly Annually Heavy Weekly to Monthly Semi Annually Severe Daily to Weekly Quarterly TABLE 2 INSPECTION CHART In chart F indicates Frequent Inspection P indicates Periodic Inspection LOCATION CHECK FOR F P LOCATION CHECK FOR F P Braking mechanism Slipping under load Hook Retaining Members Pins Bolts Nuts Not tight or secure Hard to release...

Page 9: ...ok opening at raised dots Figure 7 to check for stretch Raised dots provide a constant reference point and eliminate measurement errors Replace hook when measurement between dots reaches Dimension A Replace Hook figures below Figure 7 Hoist Capacity A Dimension Normal mm A Dimension Replace Hook if mm 0 25 ton 35 5 37 3 0 50 ton 41 43 1 2 A bend or twist of the hook exceeding 10 from the plane of ...

Page 10: ... hoist with load and observe operation of chain over load sheaves Figure 8 Hoist Capacity 5 Links Normal mm 5 Links Limit Replace if mm 0 25 ton 58 59 75 0 50 ton 58 59 75 3 Slacken chain and inspect contact points for excessive wear Refer to Figure 2 4 Using caliper type gauge measure inside length of 5 links under light tension Refer to Figure 8 Replace chain if measurement exceeds maximum allow...

Page 11: ...11 VLP 25 5 1 4 T VLP 50 5 1 2 T LEVEL HOIST PROD NO 110603 110604 ...

Page 12: ...WASHER 2 29 PVI VLP50 29 STAY BOLT 1 10 PVI VLP50 10 COVER NUT SPRING WASHER 2 30 PVI VLP25 30 CHAIN STRIPPER 1 11 PVI VLP25 11 HEX SCREW NUT SPRING WASER 1 30 PVI VLP50 30 CHAIN STRIPPER 1 11 PVI VLP50 11 HEX SCREW NUT SPRING WASER 1 31 PVI VLP25 31 HOOK HOLDER PROTECTION PIN 1 12 PVI VLP25 12 BRAKE COVER 1 31 PVI VLP50 31 HOOK HOLDER PROTECTION PIN 1 12 PVI VLP50 12 BRAKE COVER 1 32 PVI VLP25 32...

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