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9

The bed extension can be mounted to the upper or 
lower holes of the lathe at tailstock end, and lower 
holes at headstock end. Mounting in upper holes 
increases spindle length capacity of lathe. 
Mounting extension to lower holes allows use of 
tool support during outboard turning. 

1.  Slide tailstock away from edge of bed. 

2.  Have an assistant hold bed extension flush to 

end of lathe bed, and insert screws and 
washers provided with bed extension (P, 
Figure 5-6). Snug screws just enough to hold 
bed extension to lathe bed. 

3.  Unscrew stud from lathe bed (O

1

), and insert it 

into hole at end of bed extension (O

2

). 

4.  Adjust bed extension to lathe bed, aligning the 

surface and the inside ways as closely as 
possible.  

IMPORTANT:

 Top surface of bed extension 

must

 be flush with surface of lathe bed, and 

inside ways must be aligned, to allow smooth 
movement of tailstock across joint. 

5.  Slide tailstock over joint where beds meet, so 

that clamping nut is centered over joint, as 
shown in Figure 5-6. Lock tailstock clamping 
handle; this will align the beds. 

6.  Securely tighten screws (P) in bed extension. 

7.  Unlock tailstock and slide it back and forth to 

test smoothness of joint. Make further 
adjustments if needed. 

 

Figure 5-6:  installing bed extension (optional) 

5.8

  Spindle comparator (optional 

accessory) 

6mm hex key required. 

The spindle comparator bracket and centers are 
optional and purchased separately. See our 
website for information.   

The spindle comparator consists of two centers 
inserted into the brackets at rear of lathe. The 
comparator is used to mount a finished, or 
“reference” spindle, from which measurements can 
be taken, the measurements being transferred to 
the new piece being turned.  

1. Install comparator 

spur center

 into guard 

bracket, by lifting up on plunger and inserting 
comparator spur center until its point is about 
even with the point of the spur center in the 
headstock spindle. See Figure 5-7. The 
plunger in the bracket should engage one of 
the holes in the comparator center at this 
position. 

2.  Install comparator bracket to tailstock with 

provided fasteners (Figure 5-7). Hand tighten 
only. 

3. Install comparator dead center in the 

comparator bracket and tighten lock handle. 

4. Slide tailstock toward headstock until 

comparator centers almost touch. Adjust 
comparator bracket as needed until centers 
align. Tighten screws firmly. 

5.  Mount spur center with the spindle blank that 

you will be turning. Loosen tailstock locking 
handle, and slide tailstock until live center is 
about 1-inch from spindle blank, then tighten 
locking handle. Advance live center using 
tailstock handwheel, until live center is secured 
in spindle blank. 

6.  Mount reference spindle between comparator 

centers. 

NOTE: Reference spindle should be mounted 
last after all adjustment of tailstock and quill 
has been accomplished with spindle blank. 
Likewise, when turning operation is complete, 
remove reference spindle first. 

 

Figure 5-7:  installing comparator (optional) 

Summary of Contents for JWL-1840DVR

Page 1: ...x 40 Woodturning Lathe Models JWL 1840EVS JWL 1840DVR JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 719600 Ph 800 274 6848 Edition 3 01 2017 www jettools com Copyright 2017 JET JWL 1840...

Page 2: ...upply 15 Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury 16 Keep visitors a safe distance from the work...

Page 3: ...ier the cord Familiarize yourself with the following safety notices used in this manual This means that if precautions are not heeded it may result in minor injury and or possible machine damage This...

Page 4: ...ace plate Installing removing 14 7 14 Checking center alignment 14 7 15 Speed Range Adjustment JWL 1840EVS only 14 8 0 Operating controls 15 8 1 AC Inverter JWL 1840EVS only 15 8 2 DVR JWL 1840DVR onl...

Page 5: ...irements single phase 230V single phase 230V Starting amps 3 A 0 82 A Running amps no load 2 A 0 48 A Power transfer V belt V belt Drive electronic variable speed inverter control digital variable rel...

Page 6: ...rest post diameter 1 in 25 4 mm 1 in 25 4 mm Leg footprint 54 x 20 in 1372 x 508 mm 54 x 20 in 1372 x 508 mm Bed length 53 in 1346 mm 53 in 1346 mm Bed width 7 1 8 in 181 mm 7 1 8 in 181 mm Bed gap 1...

Page 7: ...running satisfactorily 2 Inspect contents for shipping damage if any is found report it to your distributor 3 Compare contents of shipping carton with the contents list in this manual Report shortage...

Page 8: ...t leg casting 7 Install headstock tool support and tailstock and both studs O Figure 5 6 5 5 Tool shelf The tool shelf N can be mounted to either end of lathe with screws and washers HP004 5 5 6 Guard...

Page 9: ...purchased separately See our website for information The spindle comparator consists of two centers inserted into the brackets at rear of lathe The comparator is used to mount a finished or reference...

Page 10: ...grounding plug The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances Improper connection of the equipment groun...

Page 11: ...lockwise until it engages the threads Always engage locking handle A before operating lathe 7 2 Tailstock movement To slide tailstock push locking handle C Figure 7 3 down toward bed Push handle up to...

Page 12: ...when turning off the bed using the headstock at an angle Make sure the clamp bushings K are pulled apart sufficiently to accept tool rest post Figure 7 6 7 7 Locking handles Locking handles such as H...

Page 13: ...st the insertion by attempting to pull the center out of the quill by hand It should remain secure within the quill 3 Always tighten quill locking handle M once the live center has been properly posit...

Page 14: ...ure 7 12 center alignment 3 View the center points from top and side to make sure they align 4 If centers do not align unlock headstock and pivot it slightly There should be enough play in headstock t...

Page 15: ...tch to continue When turning with a face plate make sure both set screws on face plate are tight before reversing spindle direction Failure to comply may cause face plate to spin loose from spindle 8...

Page 16: ...remove any rust spots and apply paste wax to prevent buildup of rust and finishes 5 Tool rest use a mill file to remove nicks and dings 6 Spindle tapers should be clean and free of dust and chips for...

Page 17: ...e of checks cracks knots and other defects It should be cut 1 8 to 1 4 larger than the finished diameter and may require additional length so the ends can be removed later Larger stock should have the...

Page 18: ...er clearance 12 Start lathe at lowest speed and bring it up to the appropriate RPM for the size of workpiece used Consult digital readout on the headstock Figure 9 5 9 5 Cutting Techniques 9 5 1 Rough...

Page 19: ...ed depth as shown in Figure 9 8 Figure 9 8 5 Repeat from the left side The two cuts should meet at the bottom and leave a clean V cut 6 Additional cuts may be taken to add to either the depth or width...

Page 20: ...is not a requirement but is handy when working on more than one piece at a time Rather than removing screws you simply open the chuck and change workpieces The most popular ones are four jaw scroll c...

Page 21: ...8 long the size of the hole in the faceplate See Figure 9 10 This will allow centering the workpiece when the faceplate is attached NOTE If you plan to use a chuck turn a tenon of the appropriate leng...

Page 22: ...nding and cause heat check in some woods 2 Begin with fine sandpaper 120 grit and progress through each grit using only light pressure Coarser sandpaper tends to leave deep scratches that are hard to...

Page 23: ...lock loosen two set screws on spindle pulley E Figure 9 12 with 3mm hex key and slide spindle pulley into proper position Retighten set screws and disengage spindle lock When pulleys and belt are pro...

Page 24: ...oo low Reposition tool rest height Tool rest set too far from workpiece Reposition tool rest closer to workpiece Improper tool being used Use correct tool for operation Headstock moves when applying p...

Page 25: ...lso display when power is turned off Er14 PFC Fault Problem with power factor correction unit Repair is advised by qualified personnel Er50 Overheat Heatsink temperature exceeds allowable threshold Er...

Page 26: ...650 900 10 to 12 255 540 750 12 to 14 220 460 640 14 to 16 190 400 560 16 to 20 175 325 450 20 to 24 175 260 375 13 0 Optional accessories These accessory items purchased separately can enhance the fu...

Page 27: ...5 00 p m CST Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Non proprietary parts such as fasteners can be found at...

Page 28: ...WL1640EVS 127 Spindle Lock Pin 1 28 JWL1442 121 Bracket 1 29 4224B 143 Wear Resistant Washer 1 30 4224B 1122E Sliding Plate 1 31 TS 0253031 Socket Head Button Screw 10 24x1 2 6 32 JWL1640EVS PPA Pivot...

Page 29: ...73 TS 0060061 Hex Bolt 3 8 16x1 1 4 2 74 JWL1442 164 Knock Out Rod 1 76 JWL1442 108 Wave Washer 1 77 JWL1642 196E Strain Relief PG 13 5 1 78 JWL1640EVS 178 Plate 1 79 TS 0206041 Socket Head Cap Screw...

Page 30: ...30 14 2 1 JWL 1840DVR Headstock Assembly Exploded View...

Page 31: ...1 30 4224B 1122E Sliding Plate 1 31 TS 0253031 Socket Head Button Screw 10 24x1 2 6 32 JWL1640EVS PPA Pivot Pin Assembly includes 33 thru 38 1 33 JWL1442 176 Index Bushing 1 34 JWL1640EVS 134 Pivot In...

Page 32: ...270 Rubber Grip 1 82 JWL1640EVS 182 Rubber Grip 1 83 JWL1840DVR 183 Mounting Plate 1 84 TS 0253031 Socket Head Button Screw 10 24x1 2 3 86 TS 0733031 Ext Tooth Lock Washer 10 1 87 TS 0271111 Set Scre...

Page 33: ...x1 2 4 9 JWL1640EVS 160 Pan Head Screw 10 24x1 1 10 JWL1640EVS CA Controller Assembly includes 11 thru 23 1 11 JWL1642 143 Variable Speed Knob 1 12 LM000066 Control Panel Label 1 13 JWL1640EVS 213 Mai...

Page 34: ...34 14 4 1 JWL 1840DVR Controller Assembly Exploded View...

Page 35: ...Cover 1 29 TS 1533042 Machine Screw M5 x 12 4 30 JWL1840DVR 230 Clamp PG 21 2 31 JWL1840DVR 231 Tube 1 32 JWL1840DVR 232 Ferrite Core 1 33 JWL1840DVR 233 Connection Cord Control Panel to HMI 1 34 4224...

Page 36: ...36 14 5 1 JWL 1840EVS DVR Bed and Stand Assembly Exploded View...

Page 37: ...ead Button Screw 10 32x5 8 1 24 JWL1015 137 Tailstock Lock Handle 1 25 JWL1840EVS 325 Tailstock Casting 1 26 JWL1440 226 Handwheel 1 27 JWL1442 211 Handle 1 28 TS 0267041 Set Screw 1 4 20x 3 8 2 29 JW...

Page 38: ...bly OPTIONAL Parts List Index No Part No Description Size Qty 719401 20 Extension Bed w Post includes 1 thru 6 1 1 JWL1440 301 Extension Bed 20 1 2 TS 0209071 Socket Head Cap Screw 3 8 16x1 1 2 4 3 TS...

Page 39: ...Screw 5 16 18 x 1 4 2 14 8 1 JWL 1840EVS DVR Comparator Kit OPTIONAL Exploded View 14 8 2 JWL 1840EVS DVR Comparator Kit OPTIONAL Parts List Index No Part No Description Size Qty 719601 Spindle Compar...

Page 40: ...3 4 3 3 3 2 3 1 3 0 29 28 27 2 6 2 5 2 4 2 3 2 2 2 1 20 19 18 1 7 1 6 1 5 14 13 12 11 10 9 8 7 6 5 4 3 2 BRAKE RESISTOR purple Orange Red Brown Gray Red Orange Black Brown Yellow Blue Gray Purple Gre...

Page 41: ...41 15 2 Schematic for JWL 1840DVR only...

Page 42: ...42...

Page 43: ...eeded JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET...

Page 44: ...44 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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