Jet 550610 Operations & Parts Manual Download Page 9

JET   

 

Troubleshooting JCT-2610 series Rivet Busters

 

Any disassembly of the tool should be done by qualified service personnel. For problems not addressed 
below, contact JET technical service at 800-274-6846. 

Problem 

Possible cause 

Remedy 

Tool will not start. 

Air valve closed or obstructed. 

Open valve; clear any obstructions. 

Dirt or gum deposits on 
components. 

Flush tool with gum solvent. 
If problem persists, disassemble, 
clean and lubricate internal parts. 

Throttle lever malfunction. 

Clean throttle lever mechanism to 
ensure free movement. Replace 
mechanism if needed. 

Piston seized due to improper 
lubrication. 

Lubricate tool according to 
instructions. 

Starts immediately as soon 
as air is connected without 
lever being pressed. 

Throttle valve malfunction. 

Inspect and repair throttle valve. 

Excessive or abnormal 
vibration. 

Improper lubrication. 

Lubricate properly according to 
instructions in this manual. 

Loss of power; erratic 
action. 

Low air pressure or air volume. 

Verify compressor has proper CFM 
rating for tool. 
Check compressor regulator 
setting; set air pressure to 90 psi.   
Check for loose connections at air 
inlet, o-rings, etc.  

Moisture or obstruction in air 
hose. 

Air supply must be clean and dry. 
Clean out air hose(s) and remove 
any kinks or bends. 

Improper size of air transmission 
lines, hoses, fittings, or 
couplings. Or, air supply line too 
long. 

Use appropriate-sized air lines/ 
hoses. Verify proper fittings, 
couplings. Use shorter supply line if 
needed. 

Dirt or gum deposits on 
components. 

Flush tool with gum solvent. 
Check and clean air filter on 
compressor.  
Clean external areas of tool. If 
problem persists, disassemble, 
clean and lubricate internal parts. 

Bumper or upper/lower sleeves 
excessively worn. 

Replace elements as needed. 

Loss of impact, or loss of blows 
per minute. 

Check clearance between piston 
and cylinder. Maximum clearance 
should be 0.005 in. (0.13mm). 
Check that piston moves freely and 
is not seized. 

Throttle valve seizing. 

Inspect; clean or replace elements. 

 

Summary of Contents for 550610

Page 1: ...Buster 550610 JCT 2610 550611 JCT 2611 550612 JCT 2612 Operation Parts Manual M 550610 Edition 1 07 2016 JET 427 New Sanford Road LaVergne TN 37086 Ph 800 274 6848 www jettools com Copyright 2016 JET...

Page 2: ...rsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated are...

Page 3: ...or best and safest performance 32 Do not use combustible gases carbon dioxide oxygen or any bottled gas as an air source for the tool These can present risk of explosion and serious injury 33 Do not l...

Page 4: ...rnings in this manual may not encompass all possible workplace environments The operator is expected to take appropriate precautions and exercise common sense As with any tool operation safety of oper...

Page 5: ...279mm 22 1 2 in 572mm 20 1 2 in 522mm Handle D style drop forged Retainer style Jumbo 11X Housing material Steel Required oil Air Tool Oil or ISO VG32 SAE 10W equivalent Net weight 33 lb 15 kg 30 lb...

Page 6: ...fitted into retainer 5 Slide steel and retainer onto cylinder Shank of steel should be fully inserted into cylinder and retainer slot should align with groove on cylinder Figure 2 chisel not provided...

Page 7: ...ms Always oil the tool and disconnect air hose before storage Air system requirements 1 Use proper air hose size refer to tool specifications The hose should be just long enough to serve the working a...

Page 8: ...the main distribution line Use moisture traps and in line oilers on each downline that is to be used for air tools See Figure 4 Place oiler as close to air tool as possible for best lubrication Lubri...

Page 9: ...ns in this manual Loss of power erratic action Low air pressure or air volume Verify compressor has proper CFM rating for tool Check compressor regulator setting set air pressure to 90 psi Check for l...

Page 10: ...n or bushing is damaged Inspect and replace elements as needed Blockage in valve area Remove any foreign matter Steel tool is loose Steel shank does not match retainer bushing Use steel with correct s...

Page 11: ...CT2610 08 Throttle valve plug 1 9 JCT2610 09 Throttle valve pin 1 10 JCT2610 10 Valve pin bushing 1 JCT2610 VA Valve assembly 11 15 1 11 JCT2610 11 Valve case 1 12 JCT2610 12 Valve 1 Index Part No Des...

Page 12: ...pring 1 8 JCT2610 08 Throttle valve plug 1 9 JCT2610 09 Throttle valve pin 1 10 JCT2610 10 Valve pin bushing 1 JCT2610 VA Valve assembly 11 15 1 11 JCT2610 11 Valve case 1 12 JCT2610 12 Valve 1 Index...

Page 13: ...2610 08 Throttle valve plug 1 9 JCT2610 09 Throttle valve pin 1 10 JCT2610 10 Valve pin bushing 1 JCT2610 VA Valve assembly 11 15 1 11 JCT2610 11 Valve case 1 12 JCT2610 12 Valve 1 Index Part No Descr...

Page 14: ...ith any additional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Servic...

Page 15: ...JET 15 This page intentionally left blank...

Page 16: ...16 JCT 2610 Series Rivet Buster 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

Reviews: