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10 

JAT-106,107 Impact Wrenches 

 

Troubleshooting JAT-106/107 Impact Wrenches

 

Any disassembly of the tool should be done by qualified service personnel. For problems not addressed 
below, contact JET technical service at 800-274-6846. 

Problem 

Possible cause 

Remedy 

Tool will not start. 

Air valve closed or obstructed. 

Open valve; clear any obstructions. 

Dirt or gum deposits on 
components. 

Flush tool with gum solvent. 
If problem persists, disassemble, 
clean and lubricate internal parts. 

Rotor vanes or other components 
are worn. 

Replace worn components. 
(Replace vanes as an entire set.) 

Trigger inoperable. 

Clean trigger mechanism to ensure 
free movement. Replace 
mechanism if needed. 

Bearing(s) worn. 

Disassemble and inspect bearing. 
Grease or replace as needed. 

Excessive or abnormal 
vibration. 

Bearing(s) worn. 

Disassemble and inspect bearing. 
Grease or replace as needed. 

Abnormal sound. 

Loose fasteners. 

Check tightness of housing and 
external fasteners. 

Loss of power; erratic 
action. 

Low air pressure. 

Verify compressor has proper CFM 
rating for tool. 
Check compressor regulator 
setting; set air pressure to 90 psi.   
Set regulator dial on tool to 
maximum setting. 
Check for loose connections.  

Moisture or obstruction in air 
hose. 

Air supply must be clean and dry. 
Clean out air hose(s) and remove 
any kinks or bends. 

Improper size of air transmission 
lines, hoses, fittings, or 
couplings. 

Use appropriate-sized air 
lines/hoses. 
Verify proper fittings/couplings. 

Dirt or gum deposits on 
components. 

Flush tool with gum solvent. 
Check and clean air filter on 
compressor.  
Clean external areas of tool. If 
problem persists, disassemble, 
clean and lubricate internal parts. 

Rotor vanes are worn. 

Replace vanes (entire set). 

Impacts sufficiently, but 
will not remove fastener. 

Worn socket. 

Use good condition sockets. 

Worn impact mechanism. 

Replace components. 

Will not impact. 

Damaged impact mechanism. 

Replace mechanism. 

Housing becomes hot 
during operation. 

Insufficient lubrication. 

Lubricate with air tool oil. 

Worn components. 

Replace components as needed. 

 

Summary of Contents for 505106

Page 1: ...atic Impact Wrench 505106 JAT 106 505107 JAT 107 Operation Parts Manual M 505106 Edition 2 11 2018 JET 427 New Sanford Road LaVergne TN 37086 Ph 800 274 6848 www jettools com Copyright 2016 JET JAT 107 shown ...

Page 2: ...ith any additional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How St...

Page 3: ...p against the work surface 11 Do not operate air tool without its guards in place Do not modify the tool 12 Do not operate this tool while tired or under the influence of drugs alcohol or any medication 13 Adopt a comfortable posture with proper balance and maintain secure footing at all times Non slip footwear or anti skid floor strips are recommended 14 Do not wear loose clothing or jewelry Conf...

Page 4: ...tion may reduce impact power and could break creating a safety hazard 36 Use only sockets designated for use with impact wrenches Never use hand tool sockets as they can shatter 37 Never hold socket drive or drive extension with your hand during operation 38 Make sure workpiece is secure and will not shift while operating impact wrench Do not hold workpieces with your hand 39 Make sure fastener ca...

Page 5: ...orth in this document The instructions and warnings in this manual may not encompass all possible workplace environments The operator is expected to take appropriate precautions and exercise common sense As with any tool operation safety of operator and bystanders should be first priority If there are questions or comments please contact your local supplier or JET JET can also be reached at our we...

Page 6: ...air pressure 90 psi 621 kPa 90 psi 621 kPa Vibration value 4 9 m s2 4 9 m s2 Noise level 1 87 dB A 87 dB A Grip Pistol style Pistol style Overall Length 4 29 in 109 mm 4 29 in 109 mm Housing material Aluminum with TPE molded grip Aluminum with TPE molded grip Net weight 3 35 lb 1 52 kg 3 35 lb 1 52 kg Shipping weight 3 68 lb 1 67 kg 3 68 lb 1 67 kg 1 The specified values are emission levels and ar...

Page 7: ...cate specific power settings Rotate right for forward direction left for reverse Make sure nut or bolt can withstand rated torque of impact wrench To loosen nut or bolt 1 Select reverse rotation 2 Place socket over nut hold grip firmly and place other hand over top of housing Gently squeeze trigger Important If tool cannot loosen nut DO NOT raise air pressure above 90 psi If tool s air regulator i...

Page 8: ...ate a hazardous situation 4 Drain water from air compressor tank daily as well as any condensation from air lines Water in the air line may enter the tool and cause damage 5 Change filters on the air system on a regular basis 6 Air line pressure may be increased accordingly to compensate for extra long air hoses usually over 25 feet Inside diameter of hose should be minimum 3 8 inch General Air To...

Page 9: ...ication Lubrication Use a light oil containing rust inhibitors such as SAE 10 Many JET air tools have integral oil reservoirs which should be kept filled when in line oilers are not used If greasing is required use a grease that is highly water resistant for the front case components on air impact wrenches grinders and sanders Recycling Protect the environment Your tool contains materials which ca...

Page 10: ... of housing and external fasteners Loss of power erratic action Low air pressure Verify compressor has proper CFM rating for tool Check compressor regulator setting set air pressure to 90 psi Set regulator dial on tool to maximum setting Check for loose connections Moisture or obstruction in air hose Air supply must be clean and dry Clean out air hose s and remove any kinks or bends Improper size ...

Page 11: ...ousing loose or damaged Tighten or replace as needed Replacement parts Service parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday 8 00 a m to 5 00 p m CST Please have the stock number and serial number of your tool available when you call so that we may serve you quickly and accurately ...

Page 12: ...12 JAT 106 107 Impact Wrenches 505106 JAT 106 3 8 inch Impact Wrench exploded view ...

Page 13: ...l bearing 6001ZZ 1 21 JAT106 21 Reverse lever 1 22 JAT106 22 O Ring 1 Index Part No Description Qty 23 JAT106 23 Spring 1 24 SB 1 8 Steel ball 1 8in 1 25 JAT106 25 Anvil bushing 1 28 JAT106 28 Hammer case 1 29 JAT104 12 O Ring 50x1 5 mm 1 30 TS 1502041 Soc hd cap screw M5x16L 8 33 JAT101 33 Hammer cage 1 34 JAT101 34 Hammer 2 35 JAT101 35 Hammer pin 5 1x42 2 2 36 JAT106 36 Anvil 3 8in 1 37 JAT730 ...

Page 14: ...14 JAT 106 107 Impact Wrenches 505107 JAT 107 1 2 inch Impact Wrench exploded view ...

Page 15: ...Z Ball bearing 6001ZZ 1 21 JAT106 21 Reverse lever 1 22 JAT106 22 O Ring 1 Index Part No Description Qty 23 JAT106 23 Spring 1 24 SB 1 8 Steel ball 1 8in 1 25 JAT106 25 Anvil bushing 1 28 JAT106 28 Hammer case 1 29 JAT104 12 O Ring 50x1 5 mm 1 30 TS 1502041 Soc hd cap screw M5x16L 8 33 JAT101 33 Hammer cage 1 34 JAT101 34 Hammer 2 35 JAT101 35 Hammer pin 5 1x42 2 2 36 JAT107 36 Anvil 1 2in 1 37 40...

Page 16: ...16 JAT 106 107 Impact Wrenches 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...

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