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JAT-100 Butterfly Impact Wrench 

 

Maintenance 

Lubrication 

The impact wrench should be lubricated 

daily

 (or 

before each use) with air tool oil through the air 
inlet. During continual operation, it should be re-
oiled every 1 to 2 hours. This can be done with an 
in-line oiler, or manually. If done manually, 
proceed as follows: 

1. 

Disconnect air hose from tool. 

2. 

Place 4 or 5 drops of air tool oil into air inlet 
(Figure 1). 

NOTE: Air tool oil not provided; it is available 
at most major hardware and tool stores. SAE 
#10 oil or sewing machine oil may be used 
as a substitute. Do not use detergent oil. 

3. 

Re-connect air. Run impact wrench at low 
throttle without load for a few seconds to 
distribute the oil throughout tool. 

4.  When finished operating impact wrench, 

disconnect air hose. Wipe off housing with a 
dry cloth. Place 4 or 5 drops of air tool oil into 
air inlet; re-connect air and run tool for a few 
seconds to distribute the oil. Disconnect air. 

The impact wrench should also be lubricated 

weekly

 with several drops of air tool oil through 

the housing inlet (Figure 1). Remove screw to 
access. Reinstall screw before operating. 

Storage  

Avoid storing the impact wrench in very humid 
locations which promotes rusting of internal 
mechanisms. Always oil the tool and disconnect 
air hose before storage. 

Air system requirements 

1.  Use proper air hose size (refer to tool 

specifications). The hose should be just long 
enough to serve the working area. Excessive 
hose length will cause pressure drop.  

2. 

Make sure air compressor supplies clean, 
dry air at correct CFM for the impact wrench. 

3. 

Set air pressure to 90 psi.  

 

Excess air pressure 

and/or unclean air will shorten the tool’s 
life and may create a hazardous situation.

 

4. 

Drain water from air compressor tank daily, 
as well as any condensation from air lines. 
Water in the air line may enter the tool and 
cause damage. 

5. 

Change filters on the air system on a regular 
basis. 

6. Air-line pressure may be increased 

accordingly to compensate for extra-long air 
hoses (usually over 25 feet). Inside diameter 
of hose should be minimum 3/8-inch. 

General Air Tool 
Information 

If the air tool is not performing according to 
specifications, the following are among the most 
common causes. (See also “Troubleshooting” 
section.) 

 

Contaminated air such as a dirty air system 
or water in the system. 

 

Using wrong size tool for the job. 

 

Poor maintenance practices, such as using 
excessive air pressure or air volume. 

 

Improper or no lubrication. 

Rule of Thumb 

If it takes more than 8 seconds to tighten or loosen 
a bolt or nut with an air impact wrench at 
maximum setting, the air wrench is too small or 
the air compressor CFM is not powerful enough 
for the job. Continued use in either capacity will 
cause damage to the tool.  

Tool Pressure 

JET Air Tools operate on 70-to-100 psi (pounds 
per square inch) air pressure measured at the tool 
when the tool is operating. Set tool to 90 psi 
unless indicated otherwise. Pressure in excess of 
100 psi will shorten the life of the tool. 

Summary of Contents for 505100

Page 1: ...3 8 Pneumatic Impact Wrench 505100 JAT 100 Operation Parts Manual M 505100 Edition 2 06 2015 JET 427 New Sanford Road LaVergne TN 37086 Ph 800 274 6848 www jettools com Copyright 2015 JET ...

Page 2: ... with any additional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How ...

Page 3: ...hromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles 9 Do not operate an air tool continually at full throttle without a work loa...

Page 4: ...may be hazardous 31 Maintain tools with care Keep air tool clean and oiled for best and safest performance 32 Do not use combustible gases carbon dioxide oxygen or any bottled gas as an air source for the tool These can present risk of explosion and serious injury 33 Do not lubricate the tool with combustible liquids such as kerosene diesel or jet fuel 34 Do not dispose of this tool with normal ho...

Page 5: ...rth in this document The instructions and warnings in this manual may not encompass all possible workplace environments The operator is expected to take appropriate precautions and exercise common sense As with any tool operation safety of operator and bystanders should be first priority If there are questions or comments please contact your local supplier or JET JET can also be reached at our web...

Page 6: ...14 dB A Power setting 8 air regulator settings forward and reverse Grip Inline butterfly style Overall Length 5 7 8 in 149 2 mm Housing material Aluminum Net weight 2 04 lb 0 93 kg Shipping weight 2 24 lb 1 02 kg 1 The specified values are emission levels and are not necessarily to be seen as safe operating levels As workplace conditions vary this information is intended to allow the user to make ...

Page 7: ...c power settings Lowest setting 0 is recommended for smaller nuts and bolts Setting 8 provides highest amount of torque and speed Make sure nut or bolt can withstand rated torque of impact wrench To loosen nut or bolt 1 Place socket over nut and grip tool with both hands 2 Press left side of throttle lever for reverse direction Important If tool cannot loosen nut DO NOT raise air pressure above 90...

Page 8: ...e just long enough to serve the working area Excessive hose length will cause pressure drop 2 Make sure air compressor supplies clean dry air at correct CFM for the impact wrench 3 Set air pressure to 90 psi Excess air pressure and or unclean air will shorten the tool s life and may create a hazardous situation 4 Drain water from air compressor tank daily as well as any condensation from air lines...

Page 9: ...pressor for the main distribution line Use moisture traps and in line oilers on each downline that is to be used for air tools See Figure 2 Place oiler as close to air tool as possible for best lubrication Lubrication Use a light oil containing rust inhibitors such as SAE 10 Many JET air tools have integral oil reservoirs which should be kept filled when in line oilers are not used If greasing is ...

Page 10: ...ghtness of housing and external fasteners Loss of power erratic action Low air pressure Verify compressor has proper CFM rating for tool Check compressor regulator setting set air pressure to 90 psi Set regulator dial on tool to maximum setting Check for loose connections Moisture or obstruction in air hose Air supply must be clean and dry Clean out air hose s and remove any kinks or bends Imprope...

Page 11: ...ousing loose or damaged Tighten or replace as needed Replacement parts Service parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday 8 00 a m to 5 00 p m CST Please have the stock number and serial number of your tool available when you call so that we may serve you quickly and accurately ...

Page 12: ...12 JAT 100 Butterfly Impact Wrench 505100 JAT 100 3 8 inch Impact Wrench exploded view ...

Page 13: ...sket 1 24 SM 40124 Motor pin 2x54L 1 25 SM 40125 12 Plunger 2 Index Part No Description Qty 26 SM 40126 O Ring S36 1 27 SM 40128 Snap ring ISTW 12 1 28 SM 40129 Washer 1 29 SM 40130 O Ring 8 8x1 7 1 30 SM 40131 Air inlet block 1 31 SM 40132 Regulator 1 32 SM 40133 O Ring P11 1 33 SM 40134 O Ring 7 65x1 78mm 1 34 SM 40135 Screw M4x6L 2 35 SM 40136 Oil seal 1 36 SM 40137 Retainer plate 1 37 SM 40138...

Page 14: ...14 JAT 100 Butterfly Impact Wrench This page intentionally left blank ...

Page 15: ...JET 15 This page intentionally left blank ...

Page 16: ...16 JAT 100 Butterfly Impact Wrench 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...

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