Jet 120i Installation & Servicing Instructions Manual Download Page 9

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3.60 The discharge pipe should not be connected to 

a soil discharge stack unless it can be demonstrated 

that the soil discharge stack is capable of safely 

withstanding temperatures of the water discharged, 

in which case, it should:

(a)  contain a mechanical seal, not incorporating a 

water trap, which allows water into the branch pipe 

without allowing foul air from the drain to be ventilated 

through the tundish;

(b)  be a separate branch pipe with no sanitary 

appliances connected to it;

(c)  if plastic pipes are used as branch pipes carrying 

discharge from a safety device they should be either 

polybutalene (PB) to Class S of BS 7291-2:2006 or 

cross  linked  polyethylene  (PE-X)  to  Class  S  of  BS 

7291-3:2006; and

(d)  be continuously marked with a warning that no 

sanitary appliances should be connected to the pipe.

Note: 

1.  Plastic pipes should be joined and assembled 

with fittings appropriate to the circumstances in which 

they are used as set out in BS EN ISO 1043-1.

2.  Where pipes cannot be connected to the stack it 

may be possible to route a dedicated pipe alongside 

or in close proximity to the discharge stack.

Termination of discharge pipe

3.61 The discharge pipe (D2) from the tundish should 

terminate in a safe place where there is no risk to 

persons in the vicinity of the discharge.

3.62 Examples of acceptable discharge arrangements 

are:

(a)  to a trapped gully with the end of the pipe below 

a fixed grating and above the water seal;

(b)  downward discharges at low level;  i.e. up to 

100mm above external surfaces such as car parks, 

hard standings, grassed areas etc. are acceptable 

providing that a wire cage or similar guard is positioned 

to prevent contact, whilst maintaining visibility;  and

(c)  discharges at high level:  e.g. into a metal hopper 

and metal downpipe with the end of the discharge pipe 

clearly visible or onto a roof capable of withstanding 

high temperature discharges of water and 3m from 

any plastic guttering system that would collect such 

discharges. 

3.63 The discharge would consist of high temperature 

water  and  steam.   Asphalt,  roofing  felt  and  non-

metallic rainwater goods may be damaged by such 

discharges.

Worked Example of Discharge Pipe Sizing

Fig. 04: shows a G1/2 temperature relief valve with a 
discharge pipe (D2) having 4 No. elbows and length 
of 7m from the tundish to the point of discharge.

From Table 03:
Maximum resistance allowed for a straight length 
of 22mm copper discharge pipe (D2) from a G1/2
temperature relief valve is 9.0m.

Subtract the resistance for 4 No. 22mm elbows at 
0.8m each = 3.2m

Therefore the permitted length equates to: 5.8m

5.8m is less than the actual length of 7m therefore 
calculate the next largest size.

Maximum resistance allowed for a straight length 
of 28mm pipe (D2) from a G1/2 temperature relief 
valves equates to 18m.

Subtract the resistance of 4 No. 28mm elbows at 
1.0m each = 4.0m

Therefore the maximum permitted length equates 
to: 14m 

As the actual length is 7m, a 28mm (D2) copper pipe 
will be satisfactory.

Warnings:

• 

Under no circumstances should the factory fitted 
temperature/pressure relief valve be removed 
other than by a competent person. To do so will 
invalidate any guarantee or claim.

• 

The cold water combination valve assembly must 
be fitted on the mains water supply to the cylinder.

• 

No control or safety valves should be tampered 
with or used for any other purpose.

• 

The discharge pipe should not be blocked or used 
for any other purpose.

• 

The tundish should not be located adjacent to 
any electrical components.

Summary of Contents for 120i

Page 1: ...alve assembly Tundish 2 Port motorised valve Compression nuts olives Immersion heater spanner Installation servicing instructions Guarantee card IMPORTANT Please read understand all these instructions...

Page 2: ...stallation which must be carried out by a competent plumbing and electrical installer in accordance with Building Regulation G3 The Building Standards Scotland Regulations 1990 or The Building Regulat...

Page 3: ...ns with reduced physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervisory or instruction concerning use of the appliance in a safe way and underst...

Page 4: ...ll be supplying both the hot and cold water requirements simultaneously It is recommended that the maximum water demand is assessed and the water supply checked to ensure this demand can be satisfacto...

Page 5: ...old water port available Drain Tap A suitable drain tap should be installed in the cold water supply to the cylinder between the expansion valve see Fig 05 page 11 and the heater at a lower level as p...

Page 6: ...mensions Model Reference Dimensions mm A B 120 Ind 931 616 150 Ind 1114 800 170 Ind 1241 927 210 Ind 1499 1184 250 Ind 1752 1379 300 Ind 2065 1694 315 A 354 B Hot Outlet T P Valve Cold Inlet Primary R...

Page 7: ...30 2 34 8 37 7 46 7 57 9 45 min 25 0 28 8 32 3 34 2 41 7 51 0 Coil rating kW 15l min 13 1 16 2 13 7 14 3 14 8 13 0 30l min 16 3 16 3 17 1 17 3 17 4 15 9 45l min 17 6 17 7 18 8 19 1 19 0 17 5 Pressure...

Page 8: ...undish 3 54 The tundish should be vertical located in the same space as the unvented hot water storage system and be fitted as close as possible to and lower than the valve with no more than 600mm of...

Page 9: ...to prevent contact whilst maintaining visibility and c discharges at high level e g into a metal hopper and metal downpipe with the end of the discharge pipe clearly visible or onto a roof capable of...

Page 10: ...outlet sizes NOTE The table below is based on copper tube Plastic pipes may be of different bore and resistance Sizes and maximum lengths of plastic should be calculated using data prepared for the ty...

Page 11: ...ry Circulation Connection To hot outlets Primary flow Primary return T P relief valve Balanced cold water connection if required Cold water combination valve Mains water supply Isolating valve not sup...

Page 12: ...raw off points Discharge pipework from valve outlets to tundish Connection to the primary circuit All connections are 22mm compression However 3 4 BSP parallel threaded fittings can be fitted to the p...

Page 13: ...8 9 10 1 2 3 4 5 6 7 8 9 10 Supply 1 2 3 G 1 Br Bl 2 0 GY 3 G 1 Br Bl 2 0 1 3 2 2 L N Programmer Boiler Pump Zone valve HTG Cylinder terminal block Room stat Zone valve DHW supplied Junction box 3 2 3...

Page 14: ...n the lever to the AUTOMATIC position Switch on the boiler ensure the programmer is set to Domestic Hot Water and allow the cylinder to heat up to a normal working temperature 60o C recommended If nec...

Page 15: ...f necessary the temperature can be adjusted by inserting a flat bladed screwdriver in the adjustment knob on front of the immersion heater thermostat and rotating The adjustment represents a temperatu...

Page 16: ...es with the 2 port motorised zone valve supplied to interrupt the flow of primary water around the heat exchanger coil when the control temperature has been reached The controls are located within the...

Page 17: ...3 Check and refit as required Water from hot taps is cold 1 Back up immersion heater not switched on 1 Check and switch on 2 Back up immersion heater thermal cut out has tripped 2 Check Reset by pushi...

Page 18: ...dish not shown 95 605 838 6 Cold water combination valve complete 70 365 20 7 Nut olive pack 4 of each 95 607 838 8 Terminal cover 95 614 305 9 Blanking plate assembly 95 605 881 10 Direct combined th...

Page 19: ...off your waste equipment for recycling please contact your local city office your household waste disposal service or the company where this product was purchased Insulation is by means of an approved...

Page 20: ...set temperature C I min Yes Type of control system if applicable Y Plan S Plan Other Is the cylinder solar or other renewable compatible Yes No What is the hot water temperature at the nearest outlet...

Page 21: ...Telephone No Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Comments Signature SERVICE 09 Date Engineer name Company name Telephone No Comments Signature SERVICE 02 Date E...

Page 22: ...22 Notes...

Page 23: ...23 Notes...

Page 24: ...d that It has been correctly installed as per the instructions contained in the instruction manual and all relevant Codes of Practice and Regulations in force at the time of installation The Benchmark...

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