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19

Troubleshooting 

 

 

Problem Possible 

Cause 

Solution 

Conveyor belt does 
not move. 

Shaft coupler is not attached. 

Attach the shaft coupler. 

Conveyor rollers run 
intermittently. 

Shaft coupling is loose. 

Align the shaft flats of the gear motor and the 
drive roller and tighten the shaft-coupling 
setscrews. 

Abrasive strip comes 
off drum. 

Slack in abrasive strip on 
drum. 
Abrasive improperly wrapped. 

Remove the slack in the strip. 
 
Read the section on wrapping abrasive strips. 

Abrasive strip is 
loose. 

Strip caught on inside edge of 
slot, or on inboard side of 
drum. 
Strip not cut properly. 

Re-adjust the strip end in the slot and/or trim the 
abrasive edge. 
 
Re-cut and re-install the abrasive strip. 

Abrasive loads up 
prematurely. 

Excessive depth of cut. 
Excessive feed rate. 
Inadequate dust collection. 
Inadequate abrasive. 

Reduce the depth of cut. 
Use a slower feed rate. 
Increase airflow at the dust ports. 
Use an open-coat abrasive. 

Line or groove in 
stock. 

Inconsistent feed rate. 

Do not stop or change the feed rate. 

Wood burns. 

Abrasive strip is overlapped. 
Excessive depth of cut. 
Excessive depth of cut for fine 
grit. 
Feed rate is too slow. 
Abrasive is loaded. 
Worn abrasives. 

Re-wrap the abrasive strip. 
Reduce the depth of cut. 
Use a coarser grit or reduce the depth of cut. 
 
Increase the feed rate. 
Clean the abrasives. 
Replace the abrasives. 

Board slips on 
conveyor belt. 

Tension rollers are too high. 
Excessive feed rate. 
Dirty or worn conveyor belt. 

Lower the tension rollers. 
Reduce the feed rate. 
Replace the conveyor belt. 

Sander motor slows 
or stalls 

Improper conveyor belt 
tension. 
Excessive depth of cut. 
Excessive feed rate. 

Adjust the belt tension. 
 
Reduce the depth of cut. 
Reduce the feed rate. 

Rippled sanded 
surface 
   Non-uniformly 
   paced ripples. 
 
   Uniformly spaced 
   ripples. 

 
 
Uneven feed rate. 
 
 
Conveyor bed flexing or 
vibration. 

Conveyor belt slipping, see above. 
Board slips on conveyor, see above. 
Power feed gear motor stalls, see above. 
 
Reduce the depth of cut. 
Reduce the feed rate. 
Check for loose bolts, shaft-coupling setscrews 
or out of balance drum. 

Gouging of the 
wood. 

Inconsistent feed rate. 
Stock slipping on conveyor. 
 
Work piece not properly 
supported. 

Maintain constant feed rate (by hand). 
Excessive depth of cut (PowerFeed) or 
inadequate hold down pressure. 
Add work supports for long work pieces. 

Snipes 

Improper tension on rollers 

See tension roller adjustment. 

Motor overload 
protector trips or 
shop wiring breaker 
trips. 

Excessive load on sanding 
drum and motor. 
Too many tools on circuit. 
Excessive length or 
inadequate size extension 
cord. 

Allow motor to cool and reset overload button. 
 
Have a certified electrician correct the shop-
wiring problem. 
Use a shorter, heavier gauge extension cord. 

Summary of Contents for 10 Plus

Page 1: ...der Model 10 20 Plus Shown with optional accessories WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 628900 Ph 800 274 6848 Revision C1 01 2010 www waltermeier c...

Page 2: ...ge prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must a...

Page 3: ...UF Tool TM 14 Connecting Sander to a Dust Collector 15 Setting the Depth Gauge 15 Setting the Depth of Cut 15 Establishing the Proper Drum Height 15 Abrasives 16 Overview 16 Selecting Drum Abrasives 1...

Page 4: ...construction activities contain chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paint Crystalline silica from bricks...

Page 5: ...l will do the job better and safer at the rate for which it was designed 31 Use recommended accessories improper accessories may be hazardous 32 Maintain tools with care Keep tools sharp and clean for...

Page 6: ...ww waltermeier com Specifications Model Number 10 20 Plus Stock Number 628900 Maximum Width in 20 Two Passes Minimum Length in 2 1 4 Maximum Thickness in 3 Minimum Thickness in 1 32 Drum in 5 x 10 Ext...

Page 7: ...are listed on page 23 To purchase any of these accessories contact your dealer Tools Required for Assembly 9 16 Wrench No 1 or No 2 Cross Point Screwdriver 1 8 hex wrench Assembly 10 20 Plus Sander A...

Page 8: ...cker Note When installed properly only the bottom lip of the tracker will be visible The top slot is to be used if the bottom slot wears out 6 When installing the second tracker repeat steps four and...

Page 9: ...g grinder Electrical Connections The model 10 20 Plus Drum Sander is rated at 115V 1Ph This sander is designed for use on a circuit with an outlet that looks the one shown in Fig A and has a grounding...

Page 10: ...tch to the off position and disconnect the sander from the power source 2 Pull the key C Fig 4 out The switch cannot be turned on with the key removed Should the key be removed from the switch in the...

Page 11: ...king problems and result in bent rollers bent take up brackets and premature conveyor belt and bushing wear Adjust the hex nuts B Fig 5 on both sides of the conveyor to obtain a snug and equally tensi...

Page 12: ...il the drum contacts the gauge equally along its entire surface Turn the adjusting knob counterclockwise to lower the outboard end of the drum and clockwise to raise the outboard end of the drum 4 Whe...

Page 13: ...e of the drum as shown in Figure 9 5 Wrap the abrasive strip around the drum being careful not to overlap the windings as shown in Figure 10 6 Mark the trailing end of the strip where it crosses the i...

Page 14: ...the paper into the slot and the fastener It may be necessary to trim the tapered end of the paper so it does not bottom out against the inside of the drum Be sure to leave a gap of at least 1 8 betwe...

Page 15: ...t up procedure before operating the sander It may take some experimentation to determine the proper depth of cut given the variables of abrasive grit and types of wood For best results use scrap wood...

Page 16: ...ty abrasives such as genuine JET abrasives will produce a better finish with a less noticeable scratch pattern Note Grits that are too fine can sometimes burnish the wood and leave a glossy surface th...

Page 17: ...n place the crown up This will stabilize the stock to help prevent tipping or rocking during sanding After the crown has been removed and the top is flat turn the stock over and sand the opposite side...

Page 18: ...their lowest position 4 Lower the sanding drum so that it just touches the conveyor bed 5 Turn the drum height handle one complete revolution to raise the drum 6 Retighten the bearing hex nuts and the...

Page 19: ...ce the depth of cut Increase the feed rate Clean the abrasives Replace the abrasives Board slips on conveyor belt Tension rollers are too high Excessive feed rate Dirty or worn conveyor belt Lower the...

Page 20: ...20 125 Drum 1 26 1020 126 Main Coupler 1 27 1020 127 Socket Head Cap Screw 8 32UNCx3 8 2 28 TS 0208041 Socket Head Cap Screw 5 16 18UNCx3 4 4 29 TS 0720081 Lock Washer 5 16 6 30 10 4008 16 Screw Filli...

Page 21: ...tor 1 73 1020 173 Spring 1 74 1020 174 Adjustment Bracket 1 75 1020 175 Socket Head Button Screw 5 16 24UNFx1 2 4 76 1020 176 Power Cord 1 77 1020 177 Strain Relief Power Cord and Motor Cord 6N3 4 2 7...

Page 22: ...22 Assembly Drawing...

Page 23: ...60 1180 180 Grit 60 1100 100 Grit 60 1220 220 Grit 60 1120 120 Grit Ready to Cut Aluminum oxide Stock No Description Stock No Description 60 9036 36 Grit 60 9120 120 Grit 60 9060 60 Grit 60 9150 150...

Page 24: ...24 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www waltermeier com...

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