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Operating Instructions and Parts Manual

Mast-R-Fence and Rout

Models:

JessEm Tool Company

61 Forest Plain Road 

Oro-Medonte, Ontario, Canada 

L3V 0R4

Local: 

705-726-8233

Fax: 

705-327-0295

Toll Free: 

1-866-272-7492

 

Website: 

www.jessem.com

 

Email: 

[email protected]

Instructions and Parts Manual

Fence and Rout-R-Fence

Models: 04010 and 04100

Fence

Summary of Contents for Mast-R-Fence

Page 1: ...ls JessEm Tool Company 61 Forest Plain Road Oro Medonte Ontario Canada L3V 0R4 Local 705 726 8233 Fax 705 327 0295 Toll Free 1 866 272 7492 Website www jessem com Email jessem jessem com Instructions and Parts Manual Fence and Rout R Fence Models 04010 and 04100 Fence ...

Page 2: ... of purchase We reserve the right to make positive changes to our products at our discretion JessEm Tool Company Warranty All JessEm products are warranted to be free from defects in material and workmanship JessEm will repair or replace any product which upon inspection proves to be defective for a period of 1 year from dated receipt and proof of purchase All warranty claims should be made direct...

Page 3: ... any adjustments to mechanical performance Routing Safety Precautions Always make sure the fence on your router table is locked firmly into position before each use Never force the bit or overload the router beyond the expectations of the tool Be sure that at least 3 4 of the shank length is inserted securely in the router collet Never bottom out the bit in the collet Allow 1 8 clearance between b...

Page 4: ...e the T slot in the bracket as Model 04010 Mount the table bracket directly to the fence track using 6mm hex bolts and flat washers Fig 2 not tighten this assembly at this stage Tools Required for Assembly 10 mm wrench or socket Note This is required if you are not mounting to a JessEm table top the Fence Tracks There are two different types of fence tracks depending upon which model fence you hav...

Page 5: ...ate the same position on the bottom of the table Fig 5 Mounting the Fence Tracks to the Table Figure 4 Figure 6 From the center line you drew come three inches toward the front of the table and mark a small line on both the left and right sides of the table Fig 4 Flip the table top over and position the fence bracket upside down and line up the front edge with the mark you made in step 5 Using a p...

Page 6: ...ten in the T track and hold the fence track securely When tightening the fence track mounting bolt on Model 04100 you will need a 10mm wrench to hold the hex nut while tightening the hex bolt securely Mounting the Fence to the Tracks Figure 8 Place the fence on the table top in its upright position and allow it to hang over the table edge and lie across the front end of the fence track Raise the f...

Page 7: ...dded versatility in positioning the fence To adjust the scales loosen the knurled nut underneath the fence track adjust the scale and re tighten the nut Fig 10 You can use the scales as a zero reference point by adjusting the scales to 0 once your fence is set up in your desired position relevant to the router bit you are using Please note that fence scales are only available on Model 04010 Fence ...

Page 8: ...fence track Fig 12 The nylon spacer should be slightly loose to allow for some movement Now slide the fence back and center the fence left to right with the center of the bit opening Make sure it is parallel with the front edge of the table or miter track Note Fence Model 04100 does not come with the nylon bushing for centering Model 04010 is the only fence equipped with this feature Now slide the...

Page 9: ...r sub fence Slide the fence back to the center of the table Re check to see if the fence is centered on the table If not repeat until you achieve your desired result Figure 14 Fences fence extrusion Fig 14 Align the holes in fence with the slots in the extrusion Insert the 6mm x mm screws through the hole in the fences Fig 15 Place the 6mm washer over the sub lt Screw the black knob fence bolt Fig...

Page 10: ...he same side to insure the sub fence is offset the same distance at the top and bottom of the sub Once the offset tracks are securely in place reinstall the sub fence with the sub washer and black locking knob Fence Offset Track Fence Model 04010 and Model 04100 are both t tracks These offset tracks are designed to be installed two allow for a 1 32 or 1 16 offset of the sub fence female profile of...

Page 11: ...above the router bit Be sure the guard clears the bit Adjust and tighten securely before each use and after all bit changes Attaching the Router Bit Guard Take the clear polycarbonate guard knobs Insert each slot in the guard onto each bolt Line up the nut on the guard assembly and slot starting from the end of the fence Fig 21 Then slide the guard to the center of the fence and adjust the guard s...

Page 12: ... 2M 6 04100 006 Fence Track Mtg Bolt 6 M6X16 7 04100 007 Fence Face Mtg Bolt 6 M6X45 8 04100 008 Fence Face 2 9 04100 009 Fence Clamping Knob 2 10 04100 010 Fence Clamping Nut 2 M8 11 04100 011 Knob Extension 2 12 04100 012 Clamping Knob 6 13 04100 013 Vacuum Port Mtg Screw 2 M6X20 14 04100 014 Vacuum Port Dust Chute 1 15 04100 015 Vacuum Port Square Nut 4 M6 16 04100 016 Fence Extrusion 1 17 0410...

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Page 14: ...16 8 04100 010 Fence Clamping Nut 2 M8 9 04010 009 Centering bushing bolt 1 M6X15 10 04010 010 1 2 Nylon Spacer 1 11 04100 007 Fence Face Bolt 6 M6X45 12 04010 012 Fence Face 2 13 04100 012 Clamping Knob 6 14 04100 015 Centering bushing nut 11 M6 15 04100 011 Knob Extension 2 16 04100 009 Fence Clamping Knob 2 M8 17 04010 017 Fence Extrusion 1 18 04100 013 Vacuum Port Dust Chute Screw 2 M6X20 19 0...

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