Jesco MIDIDOS E Operation & Maintenance Instructions Manual Download Page 13

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7. Installation
7.1 General information

For the selection of a dosing pump when designing a system as well as for the installa-
tion and operation, local rules and regulations must be obeyed.  This applies to the se-
lection of appropriate materials of construction for the pump, the handling of chemicals 
and the electrical installation.
Likewise the technical data of the dosing pump (chapter 4) must be taken into conside-
ration.  The system must be designed accordingly/properly (e.g. loss of pressure in the 
piping, depending on nominal diameter and length).
The designer and the operator are responsible for ensuring that the whole system in-
cluding the dosing pump is constructed in such a way that neither plant equipment nor 
buildings are damaged in the case of chemical leakage due to the failure of wear parts 
(e.g. a rupture in the dosing membrane) or burst tubing. If the chemical system poses 
great potential danger, the installation must be carried out in such a way that that no un-
reasonably high consequential damages occur, even if the dosing pump fails. Therefore 
we recommend the installation of leakage probes and containment tanks. 
The draining pipe of the dosing head must be visible in order for a diaphragm failure 
to be detected.  The flow from the drainage pipe must be routed downwards without 
obstacles.
To increase the dosing accuracy and to ensure the functional reliability, we recommend 
the use of additional accessories.  These include, amongst others, backpressure valves, 
relief valves, leakage probes and low level indicators, as shown in the installation ex-
amples.
Always use appropriate tools for the installation of plastic connecting parts.  To avoid 
damage, never apply excessive force.

IMPORTANT!

Plastic parts (especially parts made out of PVC) can be tightened and loosened with 
greater ease if the thread is first lubricated with Vaseline or silicon grease.

NOTICE! 

The compatibility of the lubricant with the dosing chemicals must be verified.

7.2 Installation location

The installation location of the dosing pump must be easily accessible for the operating 
and service staff.  When installing the dosing pump below the level of the process fluid, 
care must be taken to ensure that chemical leakages due to a broken diaphragm cannot 
cause any damage for example – collection pan, leakage sensor. 
Further more it is possible to install the pump direct to the dosing supply tank.
The maximum environment temperature permissible for the dosing pump must be ob-
served (see technical specifications). Heat radiation from the apparatus and heat ex-
changes must be shielded from radiation heat, so that the dosing pump can sufficiently 
emit it own heat.  Direct sunlight must be avoided.  When the dosing pump is installed in 
the open, a canopy is provided as protection the effect of the weather.
The dosing pump is to be erected with the suction and pressure valves in an upright 

IMPORTANT!

CAUTION!

Summary of Contents for MIDIDOS E

Page 1: ...MIDIDOS E Operation Maintenance Instructions Read these operation and maintenance instructions before start up To be held for future reference Dosing Conveying Control Liquids Gases Systems...

Page 2: ......

Page 3: ...Scope of delivery 8 2 General 9 3 Function 9 4 Technical data 10 5 Mechanical handling capacity performance curves 10 6 Measurement drawing 12 7 Installation 13 7 1 General information 13 7 2 Install...

Page 4: ...formation which may endanger people the environment and the dosing pump system if disregarded These statements are identified by the following symbols DANGER Refers to an imminent danger Non complianc...

Page 5: ...ns WARNING To reduce risk of injury do not permit children to use this product unless they are closely supervised at all times WARNING Risk of electric shock Connect only to a grounding type receptacl...

Page 6: ...duly qualified personnel who have also studied this Operation Maintenance Manual The dosing pump must always come to a complete stop before starting any work on the pump The procedure specified in th...

Page 7: ...osing with aggressive media The dosing pump s dosing head as well as connections and lines of the system may be under pressure Work carried out on the dosing system requires special safety precautions...

Page 8: ...its position Thus causing irregular flow rates CAUTION The base area of the dosing pump must be kept clear to allow sufficient air circula tion to cool the motor down If there is a danger of fluid col...

Page 9: ...tage is likewise possible with the use of an operating capacitor To adapt the dosing performance the stroke length can be set manually between 0 100 3 Function The gearbox is based on a single level w...

Page 10: ...dium temperature C 50 wth PVC max 35 Motor specifications 3 Phase 400V 50Hz 440V 60Hz 0 05kW 0 5A Motor specifications 1 Phase 230V 50Hz 0 05kW 0 85A Weight of plastic model kg 7 7 7 8 5 Mechanical ha...

Page 11: ...l h 0 1 2 3 4 5 6 7 8 9 10 Hubeinstellung MIDIDOS E72 0 10 20 30 40 50 60 70 80 90 0 1 2 3 4 5 6 7 8 9 10 Hubeinstellung l h MIDIDOS E48 0 10 20 30 40 50 60 0 1 2 3 4 5 6 7 8 9 10 Hubeinstellung l h...

Page 12: ...12 6 Measurement drawing 31 136 q 305 359 153 252 187 297 258 284 130 145 35 211 100 q 9 O 47 175 Dimensions for MIDIDIS E 120 in parenthesis...

Page 13: ...and to ensure the functional reliability we recommend the use of additional accessories These include amongst others backpressure valves relief valves leakage probes and low level indicators as shown...

Page 14: ...dosing pump s transmission The drainage pipe must be directed only to a gas free collection tank in a decline or it has to be lead on a decline to a collection funnel over which it then has to end wit...

Page 15: ...only recommended in the case of media with a tendency to crystallize Thus entrapped air is able to leave In the case of media with a tendency to contaminate the injector it is advisable to use an inj...

Page 16: ...upply with motor in the stonecutter circuit special connector variant Other electrical connectors are to be taken from the separately shown circuit dia grams W2 U2 V2 U1 V1 W1 L1 L2 L3 PE W2 U2 V2 U1...

Page 17: ...tting CAUTION The pump s stroke length is to be moved only when the motor is running Set the stroke length as follows 1 Loosen the mounted screw of the setting knob anti clockwise around to the left 2...

Page 18: ...a neutral medium that does not disturb the process In many cases water is suitable WARNING Chemicals can spray out This may lead to caustic or other burns Ensure that the line is not under pressure b...

Page 19: ...ong service life Nevertheless some parts are subject to wear and tear caused by its running e g diaphragm valve seats valve balls To ensure a long operating life visual inspection is recommended regul...

Page 20: ...hragm 1 Remove the dosing head 1 with a sui table tool Allen key SW 10 or SW13 for E120 picture 1 2 The dosing pump is set whilst the motor is running at zero capacity whereby the diaphragm 2 is secur...

Page 21: ...l the dosing head 1 Tighten the screws crossways e g upper left lower right upper right lower left A tightening torque of 2 Nm is required for the do sing head screws on the MIDIDOS E24 E72 and 6 Nm f...

Page 22: ...suitable medium NOTICE Unclean valves will reduce the dosing accuracy NOTICE These valves are supplied without valve stops The internal pieces could fall apart when unscrewed Double ball valve DN6 MI...

Page 23: ...d valves DN6 MIDIDOS E24 E72 Pressure valve suction valve a b c d e f g d e f c b g h h a Legend 1 0 ring 2 valve casing 3 0 ring 4 ball guide 5 valve ball 6 valve seat 7 0 ring 8 spring not included...

Page 24: ...DN 10 MIDIDOS E120 Pressure valve suction valve a b c d e f h d e f g g d e f b c d e f a b h b Legend 1 0 ring 2 0 ring 3 valve casing 4 ball guide 5 valve ball 6 valve seat 7 0 ring 8 spring not inc...

Page 25: ...es DN 10 MIDIDOS E120 Pressure valve Suction valve a b c d e f h g g d i c e f a i h b Legend 1 0 ring 2 0 ring 3 valve casing 4 ball guide 5 valve ball 6 valve seat 7 0 ring 8 O ring 9 spring not inc...

Page 26: ...st MIDIDOS E 24 72 MIDIDOS E 24 72 h Diaphragm 81465 i Support plate 28977 g Dosing head including screws Material Order no PVC 23909 PP 34661 PVDF 33330 Stainless steel 1 4571 23911 d d b a c d d d d...

Page 27: ...9 35200 PP Glas CSM 34670 34671 PVDF PTFE FPM 33337 33338 Stainless steel FPM 19176 19177 Spare parts for MIDIDOS E 24 72 with spring loaded valves Consisting of a balls b spring c valve seats d O rin...

Page 28: ...e parts list MIDIDOS E 120 MIDIDOS E 120 h Diaphragm 81466 g Dosing head inclusive of screws Material Order no PVC 38306 PP grey 38178 Stainless steel 1 4571 32890 PVDF 32892 d d b a c d d d d a c d a...

Page 29: ...26842 27357 PP Glas CSM 26841 27356 Stainless steel FPM 27652 27655 PVDF PTFE FPM 34078 34079 Spare parts for MIDIDOS E 120 with spring loaded valves Consisting of a balls b spring c valve seats d O...

Page 30: ...upply flow tension Turn on line voltage Numerous ruptures in the diaphragm missing support plate See chapter 11 maintenance Install a new diaphragm with sup porting plate When changing the diaphragm c...

Page 31: ...rong connection Check electrical connection condensator defective wrong size or wrongly connected Eventual condensator correctly clamped on or replaced Pressure too high Check process If the problem c...

Page 32: ...os MR Memdos GMR Relevant EC regulations EC Low voltage Directive 73 23 EEC EC Machine Directive 98 37 EC Applied harmonized EN 292 1 and EN 292 2 Machine safety standards especially EN 809 Pumps and...

Page 33: ...______________________________ Medium used _____________________________________ Properties irritant yes no corrosive yes no We hereby certify that the machine has been thoroughly cleaned inside and o...

Page 34: ...hanical fault 2 Electrical fault premature wear loose connections such as plug connector or cable wear parts operating elements e g switches buttons breakage other damage electronics corrosion damage...

Page 35: ...35...

Page 36: ...mail jescoamerica com Internet www jescoamerica com East Asia Lutz Jesco East Asia Sdn Bhd Taman Perindustrian Jaya 47200 Petaling Jaya Malaysia Telefon 603 78454812 Fax 603 78458413 E Mail info lutz...

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