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March 2004

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F a x :   ( 5 8 5 )   4 2 6 - 4 0 2 5

SD 6.6

Digital Display (DX Only)

Digital Display (DX Only)

Digital Display (DX Only)

Digital Display (DX Only)

Digital Display (DX Only)

The display indicates two types of information.
First, it reflects the number of strokes per minute.
Second, if an error occurs in the metering system,
a specific error message will be displayed.

6.  Maintenance

General

General

General

General

General

1. After the first several hours of operation, turn

off the pump and tighten all hardware and
fittings.  Retighten as needed to prevent
leakage.  Do not overtighten plastic fittings.

2. Clean exterior of pump as needed with mild

soap liquid.

3. Clean and inspect check valves and dia-

phragms annually.  Replace if needed.

After the First 80 Hours of Operation

After the First 80 Hours of Operation

After the First 80 Hours of Operation

After the First 80 Hours of Operation

After the First 80 Hours of Operation

1. Clean and inspect check valves and dia-

phragm.  Replace if damaged. See Replacing

Replacing

Replacing

Replacing

Replacing

the Diaphragm 

the Diaphragm 

the Diaphragm 

the Diaphragm 

the Diaphragm procedure and disassembly
of check valves.

3. Check pump wetted end for leaks.  Retighten

connections and fasteners as necessary.

Replacing the Diaphragm

Replacing the Diaphragm

Replacing the Diaphragm

Replacing the Diaphragm

Replacing the Diaphragm

1. Adjust stroke length knob to 0%.
2. Shut off pump and close shutoff valves in the

suction and discharge lines.  Relieve pressure.
Drain suction and discharge lines if possible.
Caution: Pressure must be relieved

Caution: Pressure must be relieved

Caution: Pressure must be relieved

Caution: Pressure must be relieved

Caution: Pressure must be relieved
before proceeding.  If pressure is not

before proceeding.  If pressure is not

before proceeding.  If pressure is not

before proceeding.  If pressure is not

before proceeding.  If pressure is not
relieved, dangerous chemical spray may

relieved, dangerous chemical spray may

relieved, dangerous chemical spray may

relieved, dangerous chemical spray may

relieved, dangerous chemical spray may
result.

result.

result.

result.

result.

3. Disconnect union nuts from check valves.
4. Remove pump head mounting bolts and pull

pump head/check valve assembly away from
pump.  Note orientation of check valves (flow
arrows must point up).  The head must not be
reinstalled upside down.

5. Turn diaphragm counterclockwise to unscrew it

from pump push rod.  Note orientation of
diaphragm support plate behind diaphragm.

6. Install the support plate onto diaphragm. Install

new diaphragm by screwing it clock-wise into
pump push rod.

7. Clean inside of pump head, using appropriate

cleaning fluid compatible with materials of
construction and metered chemical.

8. Reinstall pump head, noting orientation of

check valves.  Tighten head bolts evenly using
an alternating crisscross pattern.

9. Reassemble suction and discharge lines,  n

shutoff valves and start pump according to the

Start Up and Operation Instructions

Start Up and Operation Instructions

Start Up and Operation Instructions

Start Up and Operation Instructions

Start Up and Operation Instructions

,

Section 5, page 1.4.

10.

Check for leaks and tighten accordingly.

Operation & MaintOperation & MaintOperation & MaintOperation & MaintOperation & Maint

enance Insenance Insenance Insenance Insenance Ins

tructions tructions tructions tructions tructions 

„

 

MA

GDOS DEDX

Normal Operation

Display Meaning

80

Stroke frequency of 80 strokes per

minute while operating in either
internal or external signal control

1.1

Operating condition: External

pulse control with contact ratio 1:1

1.16

Operating condition: External

pulse control with pulse
multiplication factor 16

8.1

Operating condition: External

pulse control with pulse division

divisor 8

Error Indication

Display Meaning

E-L

"Tank Empty" message

I-E

Loss of analog signal (i.e. cable
breakage)

OFL

Input signal greater than 20 mA

with 0-20 or 4-20 mA control

OFF

Selector switch is set to "0", pump
does not operate

Summary of Contents for MAGDOS 20-100

Page 1: ...and general safe e e e ety ty ty ty ty It is essential t It is essential t It is essential t It is essential t It is essential to o o o o review all review all review all review all review all Operation and Maintenance Operation and Maintenance Operation and Maintenance Operation and Maintenance Operation and Maintenance Instructions Instructions Instructions Instructions Instructions before proce...

Page 2: ...lso possible to mount the pump directly on the supply tank Do not lay signal cables of water meters or 0 4 20 mA controls parallel to high voltage current or power supply lines Supply and signal lines must be laid in separate channels In the case of junctions a 90Þ angle is required If the water meter control cable is more than 6 feet long it must be shielded To avoid incorrect metering after the ...

Page 3: ...tion should be designed and built paying careful attention to all instructions regarding handling of corrosive toxic or hazardous chemicals It is of utmost importance that all safety procedures established by the owners and manufacturers be followed during installation operation and maintenance phases Location Location Location Location Location The preferred location of a metering pump system is ...

Page 4: ...eing without chemical due to low level supply tank a suction line level switch with or without alarm signaling can beconnected to the 3 5 mm input jack The pump is provided with a dummy plug that has to be removedto connect level switch External Control External Control External Control External Control External Control A Contact pulse A Contact pulse A Contact pulse A Contact pulse A Contact puls...

Page 5: ... length knob for metering capacity 6 Stroke length knob locking screw 7 Speed frequency adjustment with changeover switch for internal external control 8 LCD display DX only 9a Red LED Blinks slowly in the case of alarm signaling Lights permanently if the tank is empty Pump is then stopped automatically 9b Red LED on DX model Like 9a plus fast blinking if in the case of 4 20 mA analog signal contr...

Page 6: ... before proceeding If pressure is not relieved dangerous chemical spray may relieved dangerous chemical spray may relieved dangerous chemical spray may relieved dangerous chemical spray may relieved dangerous chemical spray may result result result result result 3 Disconnect union nuts from check valves 4 Remove pump head mounting bolts and pull pump head check valve assembly away from pump Note o...

Page 7: ...om pump head 4 Refer to the appropriate check valve part drawing Remove slotted locking screw by turning counterclockwise using a large flat bladed screwdriver Using a tool such as a drift punch carefully push all the internal compo nents out of the check valve body Operation Maint Operation Maint Operation Maint Operation Maint Operation Maintenance Ins enance Ins enance Ins enance Ins enance Ins...

Page 8: ...ger delivers or in the case of no pressure delivery the flow rate has reached the mini mum 2 If zero delivery could not be attained because the knob reached the stop position Loosen and remove locking screw and knob Turn knob to right and place back on pump with loose locking screw Turn knob to left until pump no longer delivers fluid Turn pump off and by removing locking screw and knob orient kno...

Page 9: ...oke Correctly adjust pump stroke length Low level jack is open Insert level probe plug or replace dummy plug Diaphragm return spring is broken Replace spring Solenoid is defective Check coil resistance and isolation replace solenoid if required Red low level liquid indication LED is blinking Supply tank level is low Refill supply tank Red low level liquid indication LED is on Supply tank empty lev...

Page 10: ...ousing 1 27078 2 Diaphragm Rod 1 32713 3 Pressure Spring 1 29382 4 Locking Screw 4 83613 5 Snap Ring 1 84154 6 Washer 1 84144 7 Cable Gland Nut 1 78786 8 Grommet 1 78787 9 Solenoid Assembly 115 VAC 1 32746 32748 Solenoid Assembly 230 VAC 1 32730 32714 32715 10 Solenoid Retaining Screw 2 83514 11 Diaphragm Insert 1 32958 28849 28850 28851 28852 12 Diaphragm 1 81683 81424 81463 81464 13 Support Plat...

Page 11: ...24041 2 Housing 1 21593 3 Solenoid Assembly 115 V 1 79021 Solenoid Assembly 230 V 1 79020 4 Sponge Rubber Cord 1 97593 5 Screw 4 83105 6 Socket Head Cap Screw 4 83668 7 Washer 3 84160 8 Toothed Washer 1 84145 9 Dummy Plug 2 78788 10 Foam Rubber 3 81727 11 Armature 1 21738 12 Buffer Ring 1 78511 13 Pressure Spring 1 19617 14 Diaphragm Rod 1 19780 21599 21600 15 Deflector Plate 1 22056 22057 22058 1...

Page 12: ...c o a m e r i c a c o m F a x 5 8 5 4 2 6 4 0 2 5 SD 6 12 P P P P P ar ar ar ar arts Lis ts Lis ts Lis ts Lis ts List t t t t MAGDOS DEDX Control Unit for MAGDOS DE DX 01 12 refer to page ______ Control Unit for MAGDOS DE DX 20 1000 refer to page _______ ...

Page 13: ...12 1 34048 7 O ring 1 80072 8 Screw 1 83746 9 Stroke Adjustment Knob 1 32661 10 Speed Adjustment Knob 1 33877 11 Control Cover 1 22247 12 Locking Screw 1 21587 13 Screw 2 83543 14 Screw 2 83653 15 Power Supply Cable 115 VAC 1 79013 230 VAC 1 78997 16 Cable Gland Nut 1 78786 17 Grommet 2 78787 18 Warning Relay Cable 115 VAC 1 78980 78980 230 VAC 1 78800 78800 19 Jack Socket 1 33878 20 Cover Plug 3 ...

Page 14: ...12 Locking Screw 1 21587 13 Screw 2 83543 14 Screw 2 83653 15 Power Supply Cable 115 VAC 1 79013 230 VAC 1 78997 16 Cable Gland Nut Pg 7 1 78786 17 Grommet Pg 7 1 78787 18 Warning Relay Cable 115 VAC 1 78980 78980 230 VAC 1 78800 78800 19 Jack Socket 1 33878 20 Cover Plug 230 VAC 3 78788 21 Insulation Adapter Plug 2 78916 22 Dummy Plug 1 29115 23 3 Pole Connection Socket 115 VAC 1 33317 Cinch Plug...

Page 15: ...21613 20 1 18113 23912 40 1 99160 22329 22044 100 1 22394 22046 2 Socket Head Cap Screw 01 12 4 83409 83409 83409 83622 3 Hex Head Screw 20 4 83110 83110 40 100 4 83495 83685 83495 4 Washer 01 4 29778 84143 20 4 84160 84160 84160 40 100 4 84174 84174 84174 5 Pressure Plate 40 100 1 32903 18453 6 Venting Screw 03 07 1 32142 7 Check Valve Ball 03 07 1 29778 8 Nut 03 07 1 32143 9 Vent Nipple 03 07 1 ...

Page 16: ...Body PVC 20845 1 PVDF 28108 1 316 SS 19289 1 2 Ball Guide PVC 29446 2 PVDF 29901 2 316 SS 28460 2 3 Valve Ball Ceramic 81550 2 2 2 4 Valve Seat Ceramic 81549 2 2 2 5 Gasket Viton 81371 1 1 PTFE 81580 1 6 O ring Viton 81384 1 1 1 7 Locking Screw PVC 19299 1 PVDF 28110 1 316 SS 24031 1 8 Gasket Viton 81551 1 1 1 9 O ring Viton 80618 2 2 2 Suction Valve Assembly 29434 33700 28459 Discharge Valve Asse...

Page 17: ... 2 2 2 2 3 Valve Ball Glass 29778 2 2 2 2 2 2 316SS 18044 2 2 2 2 2 2 PTFE 25247 2 2 2 2 2 2 4 Valve Seat PVDF 81460 2 2 2 2 2 2 2 2 2 2 2 2 316SS 81461 2 2 2 2 2 2 5 Gasket Viton 81138 1 1 1 1 1 1 PTFE 81580 1 1 PTFE 81677 1 1 1 1 EPDM 81453 1 1 1 1 1 1 6 O ring EPDM 80754 1 1 1 1 1 1 Viton 81384 1 1 1 1 1 1 PTFE 80617 1 1 1 1 1 1 7 Locking Screw PVC 19299 1 1 1 1 1 1 PVDF 28110 1 1 1 1 1 1 316SS...

Page 18: ...8 1 1 1 1 1 1 316SS 18044 1 1 1 1 1 1 PTFE 25247 1 1 1 1 1 1 4 Valve Seat PVDF 81460 1 1 1 1 1 1 1 1 1 1 1 1 316SS 81461 1 1 1 1 1 1 5 Gasket Viton 81138 1 1 1 1 1 1 PTFE 81677 1 1 1 1 1 1 EPDM 81453 1 1 1 1 1 1 6 O ring EPDM 81384 1 1 1 1 1 1 Viton 80617 1 1 1 1 1 1 PTFE 80754 1 1 1 1 1 1 7 Locking Screw PVC 19299 1 1 1 1 1 1 PVDF 28110 1 1 1 1 1 1 316SS 24031 1 1 1 1 1 1 8 Valve Spring Hastelloy...

Page 19: ...ton H V H V H V H V H V H V 1 Valve Housing PVC 18189 1 1 1 1 1 1 1 1 316SS 19601 1 1 1 1 2 Ball Guide PVC 82405 2 2 2 2 316SS 82102 2 2 2 2 PVC 23412 1 1 1 1 3 Valve Ball Ceramic 10017 2 2 2 2 1 1 1 1 316SS 10136 2 2 2 2 4 Valve Seat PVC 82406 2 2 2 2 1 1 1 1 316SS 82103 2 2 2 2 5 Gasket Hypalon 81037 2 2 2 2 1 1 Viton 81138 2 2 2 2 1 1 6 Gasket Hypalon 81033 1 1 1 1 1 1 Viton 81285 1 1 1 1 1 1 7...

Page 20: ...1 1 1 PVDF 34082 1 1 1 1 2 Ball Guide PP 34142 2 2 2 2 316SS 82112 2 2 2 2 PP 22882 1 1 1 1 PVDF 34084 2 2 2 2 3 Valve Ball Glass 82457 2 2 2 2 1 1 1 1 316SS 82114 2 2 2 2 PTFE 261504 2 2 2 2 4 Valve Seat PP 82456 2 2 2 2 1 1 1 1 316SS 82113 2 2 2 2 PVDF 34083 2 2 2 2 5 Gasket Hypalon 81035 1 1 1 1 1 1 1 1 Viton 81198 1 1 1 1 1 1 1 1 6 Gasket Hypalon 81238 2 3 2 2 3 2 1 1 Viton 81276 2 3 2 2 3 2 1...

Page 21: ...20 2 Connection 88028 3 Cutting Ring 88003 4 Union Nut 88004 B PVC 1 4 x 7 16 PVC 261317 1 Union Nut 88116 2 Tube Nipple 261267 3 Cutting Ring 261265 C PVC PP 1 4 x 7 16 PVC 261059 1 Union Nut 82087 2 Threaded Conn 30100 3 Tube Adapter 260548 4 Hose Clamp 260549 D PVC 1 4 FNPT 30101 1 Threaded Conn 30100 2 Tube Nut 82087 PVDF 1 4 FNPT 30115 1 Threaded Conn 30114 2 Tube Nut 28120 PTFE 1 4 FNPT 2614...

Page 22: ...82156 2 Threaded Conn 30100 SS 1 4 FNPT 30103 1 Union Nut 19303 2 Threaded Conn 30102 PVDF 1 4 FNPT 261583 1 Union Nut 82156 2 Threaded Conn 30114 E PVC 1 4 x 3 8 PE 261335 1 Union Nut 82156 2 Tube Nipple 261267 3 Cutting Ring 261266 F PVC PP 3 8 x 1 2 PE 261460 1 Union Nut 82156 2 Threaded Conn 30100 3 Tube Adapter 261397 Connections for MAGDOS DE DX 40 100 Connection Type Material Size Tube Mate...

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