Jensen A240 ZKX Operating Instructions Manual Download

Page: 1 / 54

Type :

A240 ZKX

Machine Nr.:

220703541

Date of building :

03/2007

Jensen Service GmbH

D- 24975 Maasbüll

Tel.: 04634 / 9370-0
Fax: 04634 / 1025
E-mail: [email protected]

WOODCHIPPER

Operating instructions

List of spare parts

All manuals and user guides at all-guides.com

Summary of Contents for A240 ZKX

Page 1: ...3541 Date of building 03 2007 Jensen Service GmbH D 24975 Maasb ll Tel 04634 9370 0 Fax 04634 1025 E mail info jensen service de WOODCHIPPER Operating instructions List of spare parts All manuals and...

Page 2: ...All manuals and user guides at all guides com...

Page 3: ...nsider to be appropriate An obligation to any previously delivered machines and extended apparatus is nvalid REFERENCE INSTRUCTION This instruction manual also contains descriptions of the auxiliary e...

Page 4: ...All manuals and user guides at all guides com...

Page 5: ...al provisions the work agreement and the service manual must remain with the machine at all times and must always be available for use When buying renting or borrowing a machine these papers must alwa...

Page 6: ...All manuals and user guides at all guides com...

Page 7: ...and the machine directive 98 37 EG 9 GSGV Est conforme la directive 2000 14EG outdoor directive 32 BimSchV et la directive machines 98 37 EG 9 GSGV Das angewandte Konformit tsbewertungsverfahren nach...

Page 8: ...All manuals and user guides at all guides com...

Page 9: ...ual before handling the machine Observe instructions and safety rules when operating Lire le livret d entretien et les conseils de s curit avant la mise en marche et en tenir compte pendant le fonctio...

Page 10: ...h verwijderd houden van draaiende machinedelen Niemals in den Quetsch Gefahrenbereich greifen solange sich dort Teile bewegen k nnen Never put your hand into the crushing danger area as long as parts...

Page 11: ...raan Z Fahrgestell vorne Chassis front Avant du ch ssis Chassis vooraan Gefahr durch fort schleudernde Teile bei laufendem Motor Sicherheitsabstand halten Danger flying objects keep safe distance from...

Page 12: ...le andere moeren en schroeven regelmatig controleren en desnoods aanpannen Di Fahrgestell vorne Bei Einachs auch hinten Chassis at the frontside For one axle at the backside Ch ssis l avant Pour une a...

Page 13: ...unable to roll away and are protected from unauthorised usage firm brakes activated under wedge in place power source switched off ignition key removed The Wood chipper as cultivation tool supplement...

Page 14: ...ded when in the vicinity of fuel as there is an increased risk of fire Never replenish fuel when near unguarded flames ignition sparks or hot pieces of metal When refulling do not smoke 3 Prior to ref...

Page 15: ...er parts as well as they may also be not completely safe 4 Never leave the Wood chipper unattended when in use 5 Only operate the machine in good light and good visibility 6 Do not place hands in the...

Page 16: ...e kept only in approved containers 5 Take care when pouring hot oil as there is a danger of being burnt 6 Take care when removing the cool lid The cooling fluid is kept under pressure so there is a da...

Page 17: ...onnections ensure that they are reconnected correctly There is a danger of accidents if they are not e g Forward and backward motions and raising and lowering can be dangerous if confused 8 The hydrau...

Page 18: ...eneral safety and accident prevention instructions should be read carefully The safety rules for working with the machine are given by the Trade Association General attendance and inspection reference...

Page 19: ...re tight and check after 1 hour s work with new or re sharpened knives Before the first use lubricate the feed roller bearings and repeat according to the instructions Ensure that the machine is secur...

Page 20: ...great care when removing knives from the machine as the weight of the flywheel can create enough movement to cause injury by trapping fingers even when the tractor is turned off The drawing shows cor...

Page 21: ...Caution Take care The machine has 60 liter Hydraulic oil in Fuchs DEA Plantosyn 3268 ECO All manuals and user guides at all guides com...

Page 22: ...the A521 A528 A530 23 litres for the A328 A340 27 litres for the A425 A428 A430 60 litres for the A231 A240 64 litres for the A041 141 64 litres for the A10 Oil type HLP ISC following DIN 51525 Servic...

Page 23: ...operating rotation again then activate feeding again Check all screws and nuts for tightening V belts Check suspense regularly and re tighten if necessary Knives and counter knife Always keep a sharp...

Page 24: ...Knife grinding overview with wear limit All manuals and user guides at all guides com...

Page 25: ...8 15cm A521 13cm On heavy feed please watch the rpm of the chipper disk In case the rpm drops you should disengage the hydraulic feed rollers and do not engage again before the machine is back to the...

Page 26: ...nt front TF kg front axle load of unladen tractor 1 ballast to front axle centre TR kg rear axle load of unladen tractor 1 b m Tractor wheelbase 1 3 IR kg combined weight of rear mounted 2 c m distanc...

Page 27: ...ear mounted implements has to be increased to at least the weight of the minimum ballasting at the rear Record the calculated real and the permissible total weight given in the instruction handbook fo...

Page 28: ...0 ZUX 103 81 A 325 Di 107 92 A 325 Z 104 80 A 325 ZUX 103 81 A 425 430 Di 107 92 A 425 430 Z 104 92 A 521 Di 108 84 A 521 Z 108 88 A 528 Di 108 84 A 528 Z 108 88 A 530 Di 108 84 A 518 Di 106 95 A 518...

Page 29: ...2 3 Retinax A 4 telescopic section 2 every 16 hours 2 3 Retinax A 5 roller bearing 2 daily 3 4 Retinax A 6 flage bearing 2 free of maintenance free of maintenance If your machine is equipped with a tu...

Page 30: ...iously hurt by rotating parts Please make absolutely sure to read through and observe the following safety instructions All operations on and with the clamping set have to be performed taking into acc...

Page 31: ...1 back pressure ring slotted 3 1 external ring slotted 4 see catalogue cap screw DIN 912 picture 1 CLAMPEX KTR 400 C A U T I O N Check the clamping set before the assembly so that the slots of compone...

Page 32: ...see picture 3 and 4 Insert clamping set KTR 400 between shaft and hub picture 3 fixing of the front pressure ring picture 4 fixing of the back pressure ring Remove the clamping screws used for the fix...

Page 33: ...ession torque step by step until the front pressure ring component 1 and the external ring component 3 are separated Screw the clamping screws into the forcing threads of the external ring component 3...

Page 34: ...ard tubes 3 Shorten inner and outer telescopic sections to same extent as guard tubes 4 De burr tubes and remove chips Guards Attach safety chain loosely Pay attention to swivel range Provide for adeq...

Page 35: ...light hammer blows onto the yoke or by rotating it Mount cross into yoke Use cross journals to guide bearing needles when inserting bushes Drive in bearing bush until annular groove is visible Mount...

Page 36: ...een LED operating voltage Yellow LED input pulses green LED relay status 2 red LED programming Logic microcontroller with EEPROM programmed in Assembler Accuracy approx 1 of programmed rotational spee...

Page 37: ...Dmax must always be greater than Dmin Operation Check the safe functioning of the unit If operation is correct no special measures need to be taken nor any measures for maintenance an upkeep For opera...

Page 38: ...ttons Jumper 1 non bridged with electric re set button or pushbuttons With the Jumper 1 the electric re set bottons or pushbuttons can be activated or disactivated Connexions X4 Stop and X5 Reset Info...

Page 39: ...Original Ersatzteile Original spare parts Pi ces de rechange d origine All manuals and user guides at all guides com...

Page 40: ...system Circuit hydraulique Les positons pr c d es du signe ne sont pas repr sent es Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures All manuals and use...

Page 41: ...int de tuyeau 1 19 9661 Winkelverschraubung screwing joint de tuyeau 1 20 9795 Winkelverschraubung screwing joint de tuyeau 2 21 19274 Winkelverschraubung screwing joint de tuyeau 1 22 9992 Hydraulik...

Page 42: ...g ring rondelle elastique 1 5 2348 Sechskantmutter nut ecrou 1 6 17063 Pumpenhalter mounting plate flange a pompe 1 7 10067 Keilscheibe pulley poulie 1 17064 Keilriemen v belt courroie 2 8 5187 Schrau...

Page 43: ...zeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es A231 Vorgelege Reduction Gear Reducteur All manuals and user guide...

Page 44: ...e 1 11 14603 Zentrierbuchse bushing douille 1 12 40086 Keilscheibe pulley poulie 1 13 16473 Sicherungsring spring ring joint d arret 1 14 17517 Vorgelegehalter bracket for reduction gear support pour...

Page 45: ...ur 1 6 944 Buchse Bushing Douille 1 7 945 Zapfen Axle Axe 1 8 946 Buchse Bushing Douille 1 Keilriemenberuhigungsrolle Roller for V belts Die Keilriemenberuhigungsrolle sollte die Keilriemen nicht ber...

Page 46: ...Hauptwelle Main Shaft Arbre Principal 08 03 2006 Hauptwelle A231 ZKX 6 rillig 200ter 3_Sprachen xls All manuals and user guides at all guides com...

Page 47: ...couvercle avec tuyau a graisser 1 14 22002 Sechskantschraube hexagon head screw boulon 2 15 1321 Federring spring ring rondelle ressort 2 16 2333 Endscheibe end disc disque d extremite 1 17 17026 F l...

Page 48: ...2 Messerscheibe chipper disc Volant Bauartbedingte Bildabweichung m glich Deviations from figures possible Differences symboliques possibles All manuals and user guides at all guides com...

Page 49: ...6 17097 Messerunterlage 2 0mm knife s washer 2 0mm rondelle pour couteau 2 0mm 2 7 17041 Messer knife couteau 2 8 2553 Messerschrauben knife screw boulon pour cauteau 8 9 10069 Senkrechtes Mundst ck v...

Page 50: ...niversal joint shaft articulation 1 10 10014 Spannstift spring pin clavette 1 11 583 Stehlager pillow block bearing palier 1 12 10011 Aufsteckgabel quick disconnect yoke m choire verrouillage rapide 1...

Page 51: ...in goupille de serrage 1 7 541 Stellring collar collier reglable 1 8 17466 Walzenvierkantlager bearing palier 2 9 17132 obere Walze upper roller sup rieur rouleau 1 10 902 Pa feder paralell key clavet...

Page 52: ...17500 untere Walzenwelle inferior roller shaft arbre inferieure 1 5 588 Inbusschraube allen screw vis Allen 1 6 3418 Passfeder paralell key clavette plate 1 5335 Skt Schraube hexagon bolt vis six pans...

Page 53: ...tellstange lever with levier amovible 1 mit Klappenarretierung trab arrest avec clapet fix e 6 22096 Scheibe washer rondelle 1 7 16537 Kugelgriff handel poign e 1 8 14714 Laufrolle bearing roulement 4...

Page 54: ...Jensen Service GmbH Bahnhofstra e 20 22 D 24975 Maasb ll Tel 04634 9370 0 Telefax 04634 1025 eMail info jensen service de http www Holzhackmaschinen com All manuals and user guides at all guides com...

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