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 PRODUCT 

DRAWING

 CONTRACTOR  _______________________  

PURCHASER  ____________________________________________

  ORDER NO.   _________________________  

JOB NAME   ______________________________________________

  YORK CONTRACT NO.  _________________  

LOCATION     _____________________________________________

  YORK ORDER NO.  ____________________  

ENGINEER  ______________________________________________  

 

REFERENCE 

DATE  ________

Supersedes:  160.67-PW2 (204) 

Form 160.67-PW2 (1007) 

WIRING DIAGRAM

FIELD CONTROL MODIFICATIONS

M

AX

E

™ MODEL YST CHILLERS (STYLE F)

JOB DATA:

 

CHILLER MODEL NO. YST ______________     CHILLER MODEL NO. YST ______________

 

NO. OF UNITS _____________ 

 

        NO. OF UNITS _____________

Included by YORK

®

 for Field Installation (by others) are: 

YES  NO 

PER UNIT

 

Condenser Liquid Low Pressure Differential  

 

  

    

________

 

Chilled Liquid Low Pressure Differential Switch 

 

  

    

________

 

Tachometer (On Optional Turbine Gaugeboard) 

 

  

    

________

 ___________________________________ 

   

 

    

________

 

APPROVAL 

DATE  ________

 

CONSTRUCTION 

DATE  ________

ENERGY MANAGEMENT SYSTEMS

MaxE

 chiller design allows for ease of interfacing with 

Energy Management Systems (EMS). The OptiView

 

Control Center includes unit status contacts, provisions 
for remote control inputs and provisions for remote 
setpoint reset of leaving chilled liquid temperature and 
horsepower limit for EMS interfacing. Refer to para-
graph 4 on page 2.

Five sets of unit status contacts are factory furnished 
through a 

fi

 eld wiring terminal board in the OptiView

 

Control Center. Each set of contacts are single pole, 
normally open, rated at 5 amperes resistive at 240VAC. 
Chiller status contacts are provided for the unit:

 •  Remote Mode Ready to Start - Refer to FIG. 1.
 •  Cycling Shutdown - Refer to FIG. 2.
 •  Safety Shutdown - Refer to FIG. 3.
 •  Run (System Operating) - Refer to FIG. 4.
 •  Anticipatory Alarm - Refer to FIG. 5.

Three sets of inputs are available to the EMS, allowing 
for remote control of unit operation. Input device contact 
rating shall be 5 milliamperes at 115 VAC. Field wiring 
terminal board (TB4) in the OptiView

 Control Center 

permits connection for the following operation:

 •  Remote Stop Contacts - Refer to FIG. 6.
 •  Remote Start Contacts - Refer to FIG. 6.
 •  Remote/Local Cycling Devices (Controlled Shut-

down) Refer to FIG. 7.

It is possible to limit the power consumption of the chiller 
indirectly or directly by the following methods.

 1. Chilled liquid pump control contacts (Refer to Notes 

7 & 8 on Page 15) are provided, allowing for ef

fi

 cient 

automatic operation of the chilled liquid pump to 
reduce energy. The chilled liquid pump is not started 
until after the turbine has been slow rolled, when the 
ramp-to-rated speed is initiated. It is run during opera-
tion and coast down then automatically stopped 70 
seconds after the drivetrain has coasted to a complete 
stop.

Summary of Contents for MAXE YST

Page 1: ...perature and horsepower limit for EMS interfacing Refer to para graph 4 on page 2 Five sets of unit status contacts are factory furnished through a field wiring terminal board in the OptiView Control Center Each set of contacts are single pole normally open rated at 5 amperes resistive at 240VAC Chiller status contacts are provided for the unit Remote Mode Ready to Start Refer to FIG 1 Cycling Shu...

Page 2: ...trol System may be interfaced with the chiller OptiView Control Center via the MicroGateway card which may be installed in the Control Center All temperatures pressures safety alarms and cy cling information known to the OptiView Control Center are then available to the 3rd Party System for integrated chiller plant control data logging and Local Remote operator displays TheYORK Micro Gateway card ...

Page 3: ...SETPOINT W 0 20MA OR 4 20MA SIGNAL 8 FIG 11 REMOTE HORSEPOWER LIMIT SETPOINT W PWM SIGNAL 8 FIG 12 REMOTE LEAVING CHILLED LIQUID TEMPERATURE SETPOINT W 0 10VDC OR 2 10 VDC SIGNAL 9 FIG 13 REMOTE LEAVING CHILLED LIQUID TEMPERATURE SETPOINT W 0 20MA 0R 4 20MA SIGNAL 10 FIG 14 REMOTE LEAVING CHILLED LIQUID TEMPERATURE SETPOINT W PWM SIGNAL 11 FIG 15 EXTERNAL SIGNAL FOR REFRIGERATION UNIT FAILURE 11 F...

Page 4: ...G shutdown condi tion The unit will automatically resart after the cycling condition is NO longer present YORK Operating and Maintenance Manual 160 67 O1 provides a list and ex planation of all cycling shutdowns While these contacts are closed the OptiView control Center will display CYCLING SHUTDOWN AUTO RESTART on the System Status Bar and the cause of the shutdown on the Systems Details Bar of ...

Page 5: ...ONTACTS FROM ENERGY MANAGEMENT SYSTEM REMOTE START AND STOP CONTACTS FROM ENERGY MANAGEMENT SYSTEM When the OptiView Control Center is in the Digital Analog or ISN remote operating mode and the COMPRESSOR switch is in the RUN ı position with the Remote Stop Contacts open and the Remote Mode Ready to Start Contacts closed FIG 1 the unit will start via a closure of the Remote Start Contacts A subseq...

Page 6: ...appropriate inputs for the flow sensor status the actual flow sensor type used must be entered at the keypad using Service Access Level Enter Analog for thermal type or Digital for paddle type or differential pressure switch Refer to Operation manual 160 67 O1 With any of the flow sensors when condenser liquid is flowing the Flow Switch contact will close Open ing of the condenser liquid flow swit...

Page 7: ...f Analog Remote Mode is selected the Remote Analog Input Range setpoint MUST be set to 0 10VDC or 2 10VDC as detailed below regardless of whether the signal is a voltage or current input signal type Microboard Program Jumper JP23 must be pos tioned appropriately per the input signal type as detailed below It is recommended that a qualified Service Technician position this jumper IMPORTANT The sign...

Page 8: ...n in FIG 10 connect input to microboard J22 2 signal and J2 5 gnd The setpoint varies linearly from 100 to 30 as the input varies from 4mA to 20mA This input will only be accepted when Analog Remote Mode is selected the Re mote Analog Input Range setpoint is set for 2 10 Volts and Microboard Program Jumper JP23 has been placed on pins 1 and 2 Calculate the setpoint for vari ous inputs as follows S...

Page 9: ...nalog Remote Mode is selected the Remote Analog Input Range setpoint must be set to 0 10VDC or 2 10VDC as detailed below regard less of whether the signal is a voltage or current signal type Microboard Program Jumper JP24 must be po sitioned appropriately per the input signal type as detailed below It is recommended a qualified Service Technician position this jumper SIGNAL COMMON 5 3 J22 LD04500 ...

Page 10: ...2 calculate the setpoint for various inputs as follows OFFSET F mA Remote Reset Temp Range 20 SETPOINT F Local Setpoint Offset For example if the input is 8mA the Remote Reset Temp Range Setpoint is programmed for 10 F and the Local Leav ing Chilled Liquid Temperature setpoint is programmed for 40 F the setpoint would be set to 44 F as follows OFFSET F 8 10 20 80 20 4F SETPOINT F 40 4 44 F 4 20mA ...

Page 11: ...ammed for 40 F the setpoint would be set to 44 F as follows OFFSET F 5 1 10 10 4 10 10 40 10 4 F SETPOINT F 40 4 44 F LD06834 FIG 15 EXTERNAL SIGNAL FOR REFRIGERATION UNIT FAILURE EXTERNAL SIGNAL FOR REFRIGERATION UNIT FAILURE When the Safety Shutdown Contacts FIG 3 are NOT connected to an Energy Management System they may be employed to energize a local or remote safety alarm by others When the n...

Page 12: ...the flow switch uses the cooling effect of liquid to sense flow When the flow of liquid is sensed the relay output is turned ON conducting current through the microboard load resistor to the 5VDC applying 4VDC to the microboard input J7 14 When NO flow of liquid is sensed the relay output is turned OFF this results in 1VDC to the microboard input and a unit shutdown after a 5 second delay LD04400 ...

Page 13: ...Board P7B 4 and connect to TB7 313 CABLE 31 18 2 Shielded Cable CABLE 31 18 2 Shielded Cable LD13180 FIG 19 CHILLED LIQUID FLOW TRANSMITTER CHILLEDLIQUIDFLOWTRANSMITTER Ifdesired a flow transmitter may be connected to the chiller control panel to display the rate of chilled liquid flowing through the evaporator The flow transmitter supplied by others may be a 2 wire or 4 wire device If a 4 wire de...

Page 14: ...guration Screen 2 in the Operation Manual 160 67 O1 Do NOT apply voltage on field instru ments wiring terminal block TB7 In strument loop power is supplied from terminals 313 or 327 CABLE 33 18 2 Shielded Cable CABLE 33 18 2 Shielded Cable LD13182 FIG 21 STEAM FLOW TRANSMITTER STEAM FLOW TRANSMITTER If desired a flow transmitter may be connected to the chiller control panel to display the rate of ...

Page 15: ...pplicable State and Local Codes 6 Each 115VAC field connected inductive load i e relay coil motor starter coil etc shall have a tran sient suppressor wired by others in parallel with it s coil physically located at the coil Spare transient suppressors are furnished in a bag in the OptiView Control Center NOTES 7 Maximum alllowable current draw between circuits 45 151 and 2 for each installed devic...

Page 16: ...890 www york com P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in USA Copyright by Johnson Controls 2007 ALL RIGHTS RESERVED Form 160 73 PW2 1007 Supersedes 160 73 PW2 204 ...

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