Jensen A141 XL ZX Manual Download

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6. Maintenance

Summary of Contents for A141 XL ZX

Page 1: ...Operating instructions and list of spare parts Type A141 XL ZX Machine No 112105625 Construction year 05 2021 A141...

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Page 3: ...ng or renting the machine We always endeavor to improve our products therefore we reserve the right to mount modifications and improvements that we consider to be appropriate There is no obligation fo...

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Page 5: ...es In case of rental or sale the instruction book needs to be handed over with the machine The operating instructions have to be read and applied by every person that is assigned with working with the...

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Page 7: ...e notre usine 1 Kunde customer client Firma Beh rde etc company soci t Stra e Platz etc complete address adresse compl te PLZ postal code Ort town ville Land country pays Telefon telephone 2 bergabebe...

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Page 9: ...itte notre usine 1 Kunde customer client Firma Beh rde etc company soci t Stra e Platz etc complete address adresse compl te PLZ postal code Ort town ville Land country pays Telefon telephone 2 bergab...

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Page 11: ...quitte notre usine 1 Kunde customer client Firma Beh rde etc company soci t Stra e Platz etc complete address adresse compl te PLZ postal code Ort town ville Land country pays Telefon telephone 2 ber...

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Page 13: ...2006 42 EC machine directive and 2000 14 EC noise emission in the environment by equipment for use outdoors Est conforme la directive 2006 42 CE relative aux machines et la directive 2000 14 CE missi...

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Page 15: ...width mm infeed chute height mm feed roller impellent chip size adjustment up to Hydraulicsystem required kinematic viscosity at 40 C cST oil grade ex works specification capacity l Specifications of...

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Page 17: ...3 Designated use and function 16 3 1 Structure of the woodchipper 16 3 2 Designated use 17 3 3 Function of the woodchipper 18 4 Working with the woodchipper 20 4 1 Personal protection 20 4 1 Mounting...

Page 18: ...ted assemblies 47 6 5 Maintenance of the cutting tools 47 6 6 Rubber curtain 51 6 7 Hydraulic system 52 6 8 Electric system 53 6 9 Drive belts 54 6 10 Freewheel optional 57 6 11 Feed rolls gear box 59...

Page 19: ...sh wood with the woodchipper unless there is a different specification in the operating instructions The maximum trunk diameter can be found in the technical data Every use that differs from the desig...

Page 20: ...operties of the operating area must be such that there are no dangers for the operator e g trip hazard slipping etc 10 The infeed chute must be positioned in a way so that the function of the safety s...

Page 21: ...es are fully functional 9 Before starting up the machine leave the danger zone 10 Do not run the machine in closed space 11 Never leave the machine unattended while running 12 Safe the machine against...

Page 22: ...TOs 2 Mounting and dismounting of the PTO only when engine and machine are turned off 3 Pay attention that the PTO is mounted and secured correctly 4 Safeguard must be mounted in an approved way on th...

Page 23: ...en tractor and implement 5 No one is allowed to step between the tractor and the implement unless they are secured against rolling away with park brake and or wheel chocks Only connect the trailer imp...

Page 24: ...achine width and it is not blocking the view of the driver 4 Put up and secure the infeed chute flap before driving 5 When lifting with a fork lift use the designated pockets in the chassis optional 1...

Page 25: ...PTO Only when the machine has come to a total stand still it is allowed to work on the machine 3 Only use spare parts that correspond with the manufacturers technical requirements This is given by or...

Page 26: ...e right order first negative pole then positive pole Connection of the battery in the reverse order 3 Caution with battery gases explosive 4 Avoid hot work and sparking near the battery 5 Remove the p...

Page 27: ...5 years The spare parts must correspond to the machine manufacture technical requirements 1 9 4 Wheels and tires 1 When working below the jacked woodchipper no one is allowed to be on the woodchipper...

Page 28: ...alog no 1 Carefully read operator s manual before using the machine Observe instructions and safety rules when operating motor machine Service Center near motor control panel PTO machine infeed chute...

Page 29: ...r side right and left of the infeed chute order no 25245 VDMA catalog no 20 Never put your hand into the crushing danger area as long as parts may move folding in feed conveyer optional order no 25246...

Page 30: ...tance from the machine as long as the engine is running infeed chute right handed side order no 25250 VDMA catalog no 34 Switch off engine and remove key before performing maintenance or repair work m...

Page 31: ...p Input backwards infeed chute left order no 25254 Switch position Stop Input backwards infeed chute right order no 25256 After 50km tighter up nuts and bolts from the wheel Check all other nuts and b...

Page 32: ...3 Designated use and function 3 1 Structure of the woodchipper Schematic display differences in design and type possible 1 control bar 2 cutting system 3 infeed 4 infeed chute 5 exhaust chute 6 eject...

Page 33: ...acture Note The definition above operation purpose specifies the designated use of the woodchipper Every use that differs from this or from the order designations deems to be a not designated use The...

Page 34: ...material does sudden moves when it is getting pulled in Feed in the material in a way that these movements cannot cause injuries Stay away from moving parts of the infeed when feeding in material Nev...

Page 35: ...he chopped material gets into the exhaust chute The exhaust chute can be positioned so that the chopped material gets thrown in the required direction Also the throwing range is adjustable with the ex...

Page 36: ...y to wear ear protection because a noise rating level over 90 dB A is not avoidable Head and eye protection Branches can lash Because of that head and eye protection is necessary Safety shoes Wear sui...

Page 37: ...ttention Do not step between the vehicle and the machine when mounting coupling the machine to the vehicle Danger due to pinch and shear points Attention Do not invert hydraulic couplings flow and ret...

Page 38: ...the exhaust chute and the exhaust cap away from the operator and other persons or damageable items Danger of injuries and damage of property 5 Stepping into the danger zone is prohibited 6 The operato...

Page 39: ...ar with the lock 2 For machines with automatic exhaust positioning or on customer request the procedure differs from the description in this chapter The description of these cases can be found in the...

Page 40: ...the infeed is stopped 4 4 3 Palm switch optional The infeed of machines with palm switches can be stopped by using the red palm switch 4 4 4 Resetting the infeed after stopping Normally the infeed ca...

Page 41: ...ower the infeed flap into the work position 3 Secure the flap by latching or by using the infeed flap lock again turn it back 180 until it locks in the designated hole Attention Hold on to the flap wh...

Page 42: ...of property Attention Check that there are no items inside the infeed chute when starting up the machine Attention For PTO machines Check the right rotational speed of the PTO drive before starting u...

Page 43: ...position and the work with the machine can begin 4 8 While working with the machine 4 8 1 Feeding the machine For manual feeding Always stay clear of the moving parts of the infeed Do not stand sit or...

Page 44: ...ckade can cause sudden movements of the machine Watch out while removing a blockade that such a movement cannot cause injuries or danger 4 10 Turning off the machine Reduce the machine speed to idle s...

Page 45: ...ed by the speed of the infeed The chips become smaller by reducing the speed of the infeed The functional performance of the hydraulic oils depends on the temperature because of that it is possible th...

Page 46: ...evice For non self propelled machines The overload safety device is working when the power cable is connected and the lights of the traction unit are switched on 5 3 Chip tray The chip tray is located...

Page 47: ...ction The infeed stops when the bar is pushed towards the infeed 5 4 1 2 Red touch key Additional to the safety bar the infeed can be stopped by using the red touch keys located on both sides of the i...

Page 48: ...r stopping the infeed To activate the infeed again a yellow palm switch must be pushed By pushing the yellow palm switch the infeed control is reset and can be used as usual yellow palm switch example...

Page 49: ...Machines with HMCflex control panel For machines that have a HMCflex control panel all engine monitoring works from the HMCflex control panel See manual of the HMCflex in the appendix for further inf...

Page 50: ...engine Insert the ignition key into the ignition lock ignition lock is installed separately on the machine Move the ignition key in position 2 Release the ignition key as soon as the engine starts Th...

Page 51: ...CO mode on off By pressing key 2 11 the ECO Mode optional can be switched on and off Symbol with white background ECO Mode on Symbol on black background ECO Mode off Fill level indicator The level ind...

Page 52: ...ng the operation display The display can be changed by pressing the up or down arrow keys 8 13 Display set speed Display lower switch off speed Display working speed Display switch on speed Display up...

Page 53: ...37 5 Operation and maintenance devices Display engine power Display engine oil pressure Display system voltage Display engine temperature Display soot load Display ash load Display Addbluefill level...

Page 54: ...ust gas temperature 600C the regeneration process should be suppressed Selection 2 Suppress regeneration Switch off motor Turn the ignition key Selection 2 Suppress regeneration Display Addblue qualit...

Page 55: ...the motor bracket support while maintenance work rag or similar 5 Lift up the safety bolt 4 and rotate the motor back Pull the motor into working position with the eccentric lock 3 Watch out for the...

Page 56: ...rol Panel fuel tank and fuel gauge Toolbox incl Tools overload safety device optional battery Service Center schematic display differences in design and type possible For maintenance and cleaning the...

Page 57: ...1 2 Pull up the lever 2 and hold it up 3 Swivel the machine in the required position several positions possible 4 Release the lever 2 Adjustment locks in automatically 5 Secure the lever with the loc...

Page 58: ...d wheel chocks are behind or rather in front of the wheels For further information see manual of the chassis Attention Check the brakes if existing according to the manufacture instruction see appendi...

Page 59: ...Check all screw couplings after 5 hours of working retighten if necessary 4 For machines with slew ring Check the greasing of the slew ring regularly and re grease if necessary Avoid dry run 5 The woo...

Page 60: ...Grease all greasing points see lubricating instructions Put on all safety covers and put back up the engine cover and ejector cap 6 3 Lubricating instructions The lubrication intervals for an 8 hour s...

Page 61: ...strokes number of lubrication points 2 3 2 1 2 A328 340 interval grease gun strokes maintenance free weekly 2 3 strokes weekly 2 3 strokes maintenance free daily 2 3 strokes every 14 days 2 3 strokes...

Page 62: ...ion points type A141 041 A233 A328 340 Schematic display differences in design and type possible 6 3 3 Position of the lubrication points type A 425 A530 A540 550 Schematic display differences in desi...

Page 63: ...cutting tools can be re sharpened or changed Important 1 Block the knife disk with the provided blocking tool before changing the knives Use the bolts of the ejector cap see picture 2 Always keep the...

Page 64: ...der 6 5 2 Dismounting the cutting knives 1 Attach the provided knife disk lock to the holes for the ejector cap 2 Bring the knife disk in knife changing position and secure it against accidental movin...

Page 65: ...ng and wear limits A 141 041 knife wear limit 110 mm 95 mm A 231 240 knife wear limit 80 mm 60 mm A 328 340 knife wear limit 100 mm 70 mm A425 430 knife wear limit 80 mm 60 mm A 540 550 knife wear lim...

Page 66: ...e knife disk and move the knives past the counter knife by rotating the knife disk Attend that the distance between the knife blade and the counter knife is approx 0 5 mm on the inside towards the mai...

Page 67: ...ten up the bolts with a tightening torque of 49 Nm Use new bolts when changing or reusing the knives M10x25 DIN 7984 8 8 galv Comb system schematic display differences in design and type possible 6 6...

Page 68: ...Replace the filter element after the first 20 operating hours after that replace the filter element every 500 operating hours Change of the hydraulic oil every 1000 operating hours once yearly The hyd...

Page 69: ...6 Attention when handling with battery fluid corrosive 7 Only use prescribed fuses When using stronger fuses the electric system gets damaged danger of fire 8 Always put the designated cover on the p...

Page 70: ...e 1 Remove bolts of the drive belt cover 2 Open eccentric lock left handed of the engine block 3 Swing out the drive belt cover 4 Loosen the bolt between the infeed chute and the engine block 5 Open e...

Page 71: ...bracket is shiftable 6 Tension of the belt can now be regulated by shifting the engine 7 Follow inverse order to fix the belt tension Attention The engine block needs to be adjusted straightly to ensu...

Page 72: ...ign and type possible 6 9 6 Hydraulic drive belt tensioner optional For machines with hydraulic drive belt tensioner the tension of the belt is controlled automatically by the hydraulic tensioner 6 9...

Page 73: ...no pressure is forced from the outer ring due the bearing on the inner ring or the other way round Only push the cover plate in the area of the bolts to avoid deformation of the sealing edge for the v...

Page 74: ...C 25 C 10 C 50 C 40 C 70 C 50 C 85 C ISO VG DIN 51519 10 22 46 100 ARAL Sumurol CM10 Sumurol CM22 Motanol HK46 DEGOL CL100T ARALUB HL2 BP ENERGOLCS10 ENERGOL CS22 ENERGOL CS46 ENERGOL RC100 ENERGREAS...

Page 75: ...ntainer underneath the drain Remove drain and filler screw Drain oil completely Screw in drain screw fill in oil up to the middle of the gauge glass Screw in filler screw Do not mix up synthetic and m...

Page 76: ...60 6 Maintenance 6 12 Manual clamping set Clampex KTR 400...

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Page 83: ...67 6 Maintenance...

Page 84: ...s with grease Control tightening torque of the bolts after 1 operating hours and tighten up if necessary Dismounting the pulley 4 Slacken all bolts Remove one bolt and screw it into the jacking off ho...

Page 85: ...feed or barely infeed hydraulic oil filter blocked check oil level change oil filter hydraulic system failure Repair should only be performed by an authorized service center machine does not start up...

Page 86: ...70 6 Maintenance 6 17 1 Troubleshooting overload safety device...

Page 87: ...ner 13mm 17mm Allen key 8 mm 10 mm Counter knife drift punch Knife spacer 0 5 mm according to number of knives blocking tool for the knife disc Type A530 Additional 24 mm socket inch shortened for kni...

Page 88: ...ribution and at authorized service centers Address Manufacturer Jensen GmbH Bahnhofstra e 20 22 24975 Maasb ll Germany Postfach 40 24973 Husby fax 494634 1025 phone 494634 9370 0 When ordering spare p...

Page 89: ...73 6 Maintenance 6 20 Maintenance schedule...

Page 90: ...orage 1 Reload the battery and mount and connect the battery to the machine 2 Lower the chassis on the wheels if necessary 3 Check wheel pressure if existing 4 Check function of the brakes if existing...

Page 91: ...cific information Please find on the following pages the manuals of our sub suppliers and components we use for special machineries remote control crane engine etc and how to use them Informations sp...

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Page 93: ...n of these documents as well as the utilisation and communication of their content is not permitted unless specifically authorised Any infringement shall result in liability for damages All rights are...

Page 94: ...General information 2 1 1 Operating states 2 1 2 HC960 operating modes 2 2 Meaning of parameters 2 3 Graphical representation of functions 4 4 Programming the parameters 5 5 Chipper control sequence...

Page 95: ...be saved by pressing the set button The feeder is switched on at the same time The set display flashes until the target speed is set for the first time If the speed of the blade shaft is changed duri...

Page 96: ...lade shaft If this speed is reached or exceeded the feed rollers are stopped The entry can be a percentage or an absolute value depending on the procedure for entering the minimum speed If a 0 is ente...

Page 97: ...eitung doc Stand Version 25 02 2005 00 Layout Gottschalk Ehelec nts 000 EHELEC Iso 9001 Formbl tter Vorlagen 3 Graphical representation of functions This representation refers to the software S02422 T...

Page 98: ...ameters must always be programmed when the machine is at standstill To access the parameter setting in operating mode switch on the device while holding down the set button Press the set button until...

Page 99: ...g Instructions 6 14 Version 2 1 ehb Errors excepted Bedienungsanleitung doc Stand Version 25 02 2005 00 Layout Gottschalk Ehelec nts 000 EHELEC Iso 9001 Formbl tter Vorlagen 5 Chipper control sequence...

Page 100: ...rieb 01 Produkte 01 Produktinformationen Vertrieb HC 960 Betriebsanleitung HC 960_BA_V2 1_EN_23 11 2020_ docx Bedienungsanleitung doc Stand Version 25 02 2005 00 Layout Gottschalk Ehelec nts 000 EHELE...

Page 101: ...modes After these 3 seconds have elapsed there is a switchover to the display of the daily operating hours After a further 3 seconds the set button is still pressed the daily operating hours counter i...

Page 102: ...ted Y Vertrieb 01 Produkte 01 Produktinformationen Vertrieb HC 960 Betriebsanleitung HC 960_BA_V2 1_EN_23 11 2020_ docx Bedienungsanleitung doc Stand Version 25 02 2005 00 Layout Gottschalk Ehelec nts...

Page 103: ...60 Operating Instructions 10 14 Version 2 1 ehb Errors excepted Bedienungsanleitung doc Stand Version 25 02 2005 00 Layout Gottschalk Ehelec nts 000 EHELEC Iso 9001 Formbl tter Vorlagen 10 AMP connect...

Page 104: ...rpm Pulses per rotation 1 60 Lower speed limit value 0 99 of normal speed Restart speed 0 99 of normal speed Display typ LCD Resolution 32x128 Pixel Background lighting yes Display Black and white gr...

Page 105: ...lations during operation Safety Do not operate the HC960 within range of strong electromagnetic fields Observe the temperature specifications Protect the device especially from over heating Installati...

Page 106: ...f the device for shipping and or unau thorised intervention will invalidate the guarantee 14 Disposal of devices Product Please dispose of the product at the end of its service life in accordance with...

Page 107: ...ev date Preparer Re viser s 1 0 Consolidation DE EN IT 23 06 2006 M 1 1 Harting connector EN added 27 02 2007 M 1 1 Layout adaptation of text pt 13 20 01 15 28 06 17 Hag 1 2 Adaptation of Installation...

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Page 109: ...2021 blau blue bleu blau blue bleu blau blue bleu blau blue bleu blau blue bleu blau blue bleu blau blue bleu blau blue bleu blau blue bleu Terminal strip 1 Voltage supply Terminal 15 12 24V 2 Power...

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Page 111: ...d level sensor vitesse de rotation capteur 1 7 958957 Kabel Drehzahlsensor cable speed level sensor le c ble vitesse de rotation capteur 2 8 21507 Ventilstecker valve connector valve fiche 2 9 80146 K...

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Page 113: ...VI Original Ersatzteile Original spare parts Pi ces de rechange d origine...

Page 114: ...Hydraulikanlage hydraulic system circuit hydraulique...

Page 115: ...au d huile 1 8 21196 Tankverschlu closure for reservoir capsule verrou 1 16066 Hydraulik l hydraulic oil l huile hydraulique 60 l 9 21250 Hydraulikschlauch tube tuyeau 1 10 960655 Hydraulikschlauch tu...

Page 116: ...Pumpenantrieb hydraulic pump drive Propulsion pour pompe hydraulique...

Page 117: ...9 15131 Sechskantschraube hexagon screw vis six pans creux 2 10 3054 Schnorrsicherung washer rondelle 2 11 20021 Scheibe washer rondelle 2 12 10043 Schraube screw boulon 1 13 9183 Schnorrsicherung was...

Page 118: ...Hauptwelle Main Shaft Arbre Principal...

Page 119: ...0532 Nilosring ring rondelle 1 12 10534 Hauptwelle main shaft arbre principal 1 13 Messerscheibe chipper disc volant fen tres 1 14 2012 Pa feder fitting key languette 1 15 1999 Sechskantschraube hexag...

Page 120: ...2 Messer Fensterscheibe chipper disc volant fen tres Bauartbedingte Bildabweichung m glich Deviations from figures possible Differences symboliques possibles...

Page 121: ...terlage 1 5mm knifes washer 1 5mm c le pour couteau 1 5mm 2 8 10630 Messerunterlage 2 0mm knifes washer 2 0mm c le pour couteau 2 0mm 2 8 10629 Messerunterlage 2 5mm knifes washer 2 5 mm c le pour cou...

Page 122: ...Walzenantrieb roller drive transmission rouleau...

Page 123: ...rondelle de but e 1 25 958051 Laufrolle caster galet de roulement 2 26 40321 Rillengabel hub yoke moyeu de forche 2 27 40322 Gabel mit Profilrohr yoke with tube m choire avec tube 2 28 40320 Nabengab...

Page 124: ...Einf hrtrichter klappbar infeed chute tremie d alimentation...

Page 125: ...g ring rondelle lastique 22 16 2104 Unterlegscheibe washer rondelle 2 17 80963 Unterlegscheibe washer rondelle 4 18 2265 Sechskantmutter hexagon nut ecrou 10 19 634 Sechskantschraube hexagon screw vis...

Page 126: ...Not Stopp Elektrokomponenten danger stop electrical components arr t d urgence composants lectriques...

Page 127: ...sadapter 1 3 21507 Magnetventilstecker selenoid valve plug connecteur pour lectrovalve 1 4 960408 Relais relay relais 1 Die mit einem gekennzeichneten Teile sind nicht abgebildet Bauatbedingte Bildabw...

Page 128: ...12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Auswerfer ejector goulotte d ejection...

Page 129: ...hexagon screw vis six pans creux 4 21 2175 Federring spring ring rondelle lastique 4 22 22042 Unterlegscheibe washer rondelle 8 23 16979 Sechskantschraube hexagon screw vis six pans creux 1 24 1878 Se...

Page 130: ...Zentralschmierung central lubrication graissage central 3 4 5 6 7 13 9 12 11 10 8 1 2...

Page 131: ...M06LL 962755 Schneidring compression ring raccord viss bague coupan D06LLCF 7 957817 Schraubh lse threaded bush filet 8 6mm 8 9895 Verschraubung screw connect vissage GE6 M6x1 9 71685 Schmierleitung L...

Page 132: ...Jensen GmbH Bahnhofstra e 20 22 D 24975 Maasb ll Tel 04634 9370 0 Telefax 04634 1025 eMail info jensen service de http www jensen service de...

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