Jenn-Air PRO-STYLE JGD8348CDP Service Manual Download Page 1

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Gas Cooktops

This Base Manual covers general information

Refer to individual Technical Sheet

for information on specific models

This manual includes, but is

not limited to the following:

JGD8348CDP
JGC8430BDB/Q/S/W
JGC8645BDB/Q/S/W
JGCP430CDP
JGCP636CDP
JGCP648CDP

Service

This manual is to be used by qualified appliance
technicians only. Maytag does not assume any
responsibility for property damage or personal
injury for improper service procedures done by
an unqualified person.

16023565

November 2004

2004 Maytag Services

Summary of Contents for PRO-STYLE JGD8348CDP

Page 1: ...limited to the following JGD8348CDP JGC8430BDB Q S W JGC8645BDB Q S W JGCP430CDP JGCP636CDP JGCP648CDP Service This manual is to be used by qualified appliance technicians only Maytag does not assume...

Page 2: ...WARNING To avoid risk of severe personal injury or death disconnect power before working servicing on appliance to avoid electrical shock To locate an authorized servicer please consult your telephone...

Page 3: ...Module Removal Bottom Access 16 SparkModuleRemoval 16 SurfaceIgnitorRemoval 16 BurnerSwitchRemoval 16 ManifoldPipeRemoval 16 OrificeHolderRemoval 16 BurnerTubingRemoval 16 Disassembly Procedures for...

Page 4: ...personal injury or death verify wiring is correct if components were replaced Verify proper and complete operation of unit after servicing WARNING This gas appliance contains or produces a chemical or...

Page 5: ...ection and check for gas leaks Inform consumer of the condition of cooktop before leaving 7 Adhere to all local regulations and codes when performing service Before Installing Installing the gas cookt...

Page 6: ...a properly certified flexible connector The pressure regulator supplied with cooktops have a 1 2 inch NPT female connection Check local codes before choosing a method WARNING Do not over tighten the f...

Page 7: ...servicing regulator make certain it is set properly before completing service Gas Burner Orifices Universal orifices are used on most valves They must be adjusted or set for the type of gas being use...

Page 8: ...her explanation Refer to the Technical Sheets or toll free technical support line to recieve technical assistance from authorized service technicians Cooking Nomenclature J G C 8 4 3 0 B D W Brand A A...

Page 9: ...es receipt for future reference or in case warranty service is required To locate an authorized servicer For Jenn Air product call 1 800 688 1100 or visit the Web Site at www jennair com For product i...

Page 10: ...ver screw is metal and not insulated and wall receptacle is grounded through the house wiring Consumer should have circuit checked by a qualified electrician to verify receptacle is properly grounded...

Page 11: ...e spark module Electrode dirty Burner cap dirty Cracked or broken electrode electrode wire or electrode socket Verify voltage at wall outlet Check wiring against appropriate wiring diagram Verify all...

Page 12: ...sure Natural gas pressure should be 5 WCP and LP gas pressure should be 10 WCP Check gas valve for continuity Verify all connections are clean and tight replace broken wire Fan motor does not operate...

Page 13: ...ITE position 120 VAC Continuity in LITE position Dreefs spark switch JGD8348CDP Test for voltage at terminals Disconnect wiring and check for continuity in LITE position 120 VAC Continuity in LITE pos...

Page 14: ...ontinuity from ignitor to chassis Pressure regulator All Verify gas pressure W C P If on LP service verify proper gas supply conversion 5 Natural 10 LP propane 270 Switch JGCP430ADP JGCP636ADP JGCP648...

Page 15: ...check for continuity in LITE position 120 VAC Continuity in LITE position Spark switch JGC8430BD Test for voltage at terminals Disconnect wiring and check for continuity in LITE position 120 VAC Conti...

Page 16: ...crews securing spark module to burner box 4 Disconnect and label wire leads from spark module NOTE Mark wires for exact replacement on module 5 Replace spark module and reverse procedure to reinstall...

Page 17: ...ng unless testing requires power JGC8430BD JGC8645BDS BODY breakdown Burner Base Burner Caps Main Top Knobs Venturi Igniter Grates JGC8430BD JGC8645BDS BURNER BOX breakdown Burner Box Regulator Spark...

Page 18: ...ain Top Removal procedure 2 Slide burner switch up and off burner valve stem 3 Disconnect and label wires from spark module and incoming power supply 4 Replace burner switch and reverse procedure to r...

Page 19: ...wer JGD8348CDP JGCP430ADP JGCP636ADP JGCP648ADP BODY breakdown JGD8348CDP JGCP430ADP JGCP636ADP JGCP648ADP BURNER BOX breakdown Grates Air Grill Top Snap Switch Rotary Switch Grill Pans Pan Seal Contr...

Page 20: ...the filter clears the air chamber 3 Reverse procedure to replace grease filter Blower Removal 1 Shut off gas supply and disconnect electricity to unit 2 Gain access to blower motor assembly located u...

Page 21: ...2004 Maytag Services 16023565 A 1 Appendix A...

Page 22: ...t alteration service maintenance or use of appliance can result in serious injury or property damage Leave these instructions with the appliance Retain these instructions for future reference 85 This...

Page 23: ...2004 Maytag Services 16023565 A 3 Installation Instructions JGCP430ADP JGCP636ADP JGCP648ADP 85 85 35 1 16 89 06 cm 36 1 16 91 6 cm 30 76 20 cm 28 15 16 72 34 cm...

Page 24: ...installed near a side wall must allow a minimum clearance of 8 20 32 cm Access must be provided to remove and empty grease container SELECT APPROPRIATE DUCT CUTOUT SEE DUCTING INSTALLATION INSTRUCTION...

Page 25: ...2004 Maytag Services 16023565 A 5 Installation Instructions Ducting Instructions JGD8348CDP...

Page 26: ...A 6 16023565 2004 Maytag Services Installation Instructions Ducting Instructions JGD8348CDP...

Page 27: ...2004 Maytag Services 16023565 A 7 Installation Instructions Ducting Instructions JGD8348CDP...

Page 28: ...A 8 16023565 2004 Maytag Services Installation Instructions Ducting Instructions JGD8348CDP...

Page 29: ...ate on underside of burner box for this information Do not attempt to convert this appliance for use with a gas other than the type specified 8101P643 60 05 04 00 CUTOUT DIMENSIONS ARE CRITICAL 30 MOD...

Page 30: ...o not attempt to convert this appliance for use with a gas other than the type specified 8101P644 60 05 04 00 45 MODEL INSTALLATION MANUAL SEALED GAS COOKTOPS JGC8645 403 WEST FOURTH STREET NORTH NEWT...

Page 31: ...2004 Maytag Services 16023565 B 1 Appendix B...

Page 32: ...the cooktop NEVER touch cooktop until it has cooled Expect some parts of the cooktop especially around the burners to become warm or hot during cooking Use potholders to protect hands Operating Durin...

Page 33: ...600 BTUs on LOW This burner is designed for cooking delicate items 2 Left front burner 17 000 BTUs This burner may be used to quickly bring water to a boil for large quantity cooking 3 Center rear bur...

Page 34: ...f the surface burner does not light check if ignitor is broken soiled or wet If clogged clean the small port beneath the ignitor using straight pin SURFACE CONTROL KNOBS Use to turn on the surface bur...

Page 35: ...e pan To prevent the cooktop from discol oring or staining Clean cooktop after each use Wipe acidic or sugary spills as soon as the cooktop has cooled as these spills may discolor the porcelain SEALED...

Page 36: ...affecting heat settings refer to Cooking Made Simple booklet SETTINGS USES Use Hi to bring liquid to a boil or reach pressure in a pressure cooker Always reduce setting to a lower heat when liquids be...

Page 37: ...be used to quickly bring water to a boil and for large quantity cooking Simmer Burners These burners are located in the left front position and or the right rear position The simmer burner offers a lo...

Page 38: ...urner will light All ignitors will spark when any surface burner knob is turned on However only the selected burner will light Operating During a Power Failure 1 Hold a lighted match to the desired su...

Page 39: ...cooking Simmer Burners 850 BTUs These burners are located in the center positions The simmer burners offer a lower BTU flame for delicate sauces or melting chocolate BTU ratings will vary when using...

Page 40: ...brushes or abrasive scour ing pads or other scrubbers intended to clean outdoor charcoal grills These will re move the finish as well as scratch the grates Do not clean in self cleaning oven or use o...

Page 41: ...2004 Maytag Services 16023565 C 1 Appendix C...

Page 42: ...ifice color Natural Gas burner Orifice color 9K CF Blue 63 10K CF Brass 53 9K RF Blue 63 10K RF Brass 53 6 5K CR Red 68 10K CR Brass 53 6 5K RR Red 68 10K RR Brass 53 7 5K LF Zinc 66 8K LF Green 55 7...

Page 43: ...future use Model JGC8645BDS Orifice Spuds Natural Gas burner Orifice color or LP burner Orifice 6 5K CF Silver 5K CF 70 15K RF 49 8 5K RF 65 6 5K CR Silver 5K CR 70 9 1K RR Green 5 5K RR 69 9 1K LF G...

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