JEI DRILLING & CUTTING SOLUTIONS PRO 132T Page 32 Operator'S Manual Download

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PRO 132T

This document is protected by copyrights.

Copying, using, or distributing without permission of Ansa Group Ltd is prohibited.

5. DECLARATION OF CONFORMITY

Declaration of Conformity

JEI DRILLING & CUTTING SOLUTIONS LTD

UNIT 21 EMPIRE BUSINESS

ENTERPRISE WAY

BURNLEY, LANCASHIRE, BB12 6LT

We declare with full responsibility that:

PRO 132T Drilling Machine with Electromagnetic Base

is manufactured in accordance with the following standards:

•

EN 62841-1:2015

•

EN 55014-1:2017

•

EN ISO 12100:2010

and satisfies the regulations of the guidelines: 2014/30/EU, 2014/35/EU, 2006/42/EC,

2011/65/EU, 2012/19/EU.

Person authorized to compile the technical file:

David McFadden, Unit 21 Empire Business Park,

Burnley

Burnley, 14 January 2020

___________________________

David McFadden

Managing Director

Summary of Contents for PRO 132T

Page 1: ...IT 21 EMPIRE BUSINESS PARK ENTERPRISE WAY BURNLEY LANCASHIRE UK BB12 6LT TEL 01706 229490 EMAIL sales jeisolutions co uk OPERATOR S MANUAL DRILLING MACHINE WITH ELECTROMAGNETIC BASE P PR RO O 1 13 32 2T T ...

Page 2: ... and removing the annular cutter 12 3 4 Installing and removing the screw tap 13 3 5 Installing and removing the cooling system 14 3 6 Preparing 15 3 7 Drilling 17 3 8 Thread cutting 20 3 9 Adjusting the gibs 21 3 10 Replacing the motor brushes 22 4 ACCESSORIES 23 4 1 Pressure cooling system 23 4 2 Arbor MT4 32 mm Weldon 23 4 3 MT4 tap chuck 31 mm with adapter 24 4 4 MT4 tap chuck 48 mm with adapt...

Page 3: ...m falling in case of a clamping loss 1 2 Technical data Voltage 1 220 240 V 50 60 Hz 1 110 120 V 50 60 Hz Power 2300 W Spindle shank MT4 Tool holder 19 mm 3 4 Weldon Maximum drilling diameter with an annular cutter 130 mm 5 12 Maximum drilling diameter with a twist drill bit 47 mm 1 85 Maximum drilling depth with an annular cutter 100 mm 3 94 Maximum tap size M42 1 5 8 Clamping force surface with ...

Page 4: ... 3 units 4 MT4 arbor with 19 mm 3 4 Weldon tool holder 1 unit 5 Safety strap 1 unit 6 Cooling system 1 unit 7 Protective spring for cooling hose 1 unit 8 MT3 drift 1 unit 9 5 mm hex wrench 1 unit 10 5 mm hex wrench with a handle 1 unit 11 2 5 mm hex wrench 1 unit 12 8 mm combination wrench 1 unit 13 Tool can 1 unit 14 Locking connector only in 115 V version 1 unit Operator s Manual 1 unit 1 2 3 4 ...

Page 5: ...WWW JEIUK COM PRO 132T This document is protected by copyrights Copying using or distributing without permission of Ansa Group Ltd is prohibited 5 1 4 Dimensions 332 mm 13 487 mm 19 655 mm 26 ...

Page 6: ...ion of Ansa Group Ltd is prohibited 6 1 5 Design Gear switch Chip guard Speed knob Bottle valve lever Motor STOP Motor START right rotation Motor START left rotation only to retract the tap Carrying handle Feed shaft Electromagnetic base MAGNET switch Electromagnetic base Signal LED Hole for a safety strap Gib ...

Page 7: ...y the power cord and do not pull the cord This can cause damage and electric shock 9 Keep untrained bystanders away from the machine 10 Before each use ensure the correct condition of the machine power source power cord plug control panel and tools 11 Before each use make sure that no part is cracked or loose Make sure to main tain correct conditions that can have an effect on the operation of the...

Page 8: ... much lower for thin plates 27 Each time before you put the machine on the workpiece rub the workpiece with coarse grained sandpaper Make sure that the bottom of the base is in full con tact with the workpiece 28 Do not touch chips or moving parts Do not let anything catch in moving parts 29 After each use remove chips and coolant from the machine and the tool Do not remove chips with bare hands 3...

Page 9: ...d is prohibited 9 3 STARTUP AND OPERATION 3 1 Installing the handles Attach the handles to the feed shaft You can install the shaft so that the handles are on the opposite side of the machine To do this lift the motor to the maximum and continue in the sequence that follows 1 2 20 mm 0 8 3 30 mm 1 2 4 6 30 mm 1 2 5 7 20 mm 0 8 8 ...

Page 10: ...ower cord and lift the chip guard 1 Rotate the handles to the right 2 to lift the motor Use a dry cloth to clean the spindle and the arbor drill bit tap chuck Use gloves to put the arbor drill bit tap chuck into the spindle 3 Make sure that the stop rod is between the pin and the fitting 4 If the arbor tap chuck has a nut 5 tighten the nut to the spindle Before you install an MT4 60 mm tap chuck r...

Page 11: ... prohibited 11 To remove the arbor drill bit tap chuck continue as follows If the arbor tap chuck has a nut 1 remove the nut Next lift the motor and rotate the spindle 2 to align the holes in the spindle and gearbox 3 Put the drift into the hole 4 Next hold the carrying handle with one hand and hit the drift with a mallet 5 2 3 4 5 1 ...

Page 12: ... removing the annular cutter Install the arbor as described before Use gloves to put the correct pilot pin into the annular cutter 1 Use a dry cloth to clean the cutter Put the cutter into the arbor 2 to align the flat surfaces 3 with the screws 4 Use the 5 mm hex wrench to tighten the screws To remove the cutter loosen the screws 4 with the 5 mm hex wrench 1 2 4 3 ...

Page 13: ... without permission of Ansa Group Ltd is prohibited 13 3 4 Installing and removing the screw tap Install the tap chuck as described before Next put the screw tap into the correct adapter 1 Install the adapter into the tap chuck 2 To remove the screw tap unlock it and remove from the adapter 1 2 ...

Page 14: ...f Ansa Group Ltd is prohibited 14 3 5 Installing and removing the cooling system Attach the bottle to the bracket 1 Put the hose with the spring 2 between the stop rod and the body 3 Then attach the hose to the fitting and move the spring to the arbor 4 5 To remove the bottle continue in reverse sequence 4 5 1 3 2 ...

Page 15: ...he cutter drill bit with the smaller diameter or tap chuck and then the screw tap with adapter Put the machine on a flat ferromagnetic workpiece with the thickness of at least 10 mm 0 4 Make sure that there is no rust paint chips or dirt They decrease the clamping force The force will be lower also if the surface is thin rough not flat not rigid the voltage is lower than required or the bottom of ...

Page 16: ...x water and drilling oil Then make sure that the cooling system works correctly To do this lightly loosen the bottle cap and use the lever to open the valve Then rotate the handles to the left to apply a light pressure on the pilot pin The coolant should fill the system and start flowing from the cutter The cooling system works by gravity Thus in the horizontal position rotate the bottle In the in...

Page 17: ... Twist drill bit 15 22 0 59 0 87 200 300 gear III 22 32 0 87 1 26 100 150 gear II 32 47 1 26 1 85 55 85 gear I For a sharp tool and mild steel with a strength Rm 500 N mm2 70 000 psi such as St0 S185 St3S S235JR or St4W S275JO Steel with a strength Rm 500 N mm2 70 000 psi such as St5 E295 18G2A S355N or 45 C45 requires lower speeds If the speed is too high or too low for the workpiece strength and...

Page 18: ...ou use a drill bit drill holes with diameters of 32 47 mm 1 26 1 85 in three steps First use the drill bit with the diameter of 18 mm to drill a hole Then keep the machine in the same position and drill again with the drill bit with the di ameter of 80 of the required diameter Finally drill again with the drill bit that matches the required diameter If you are going to drill holes deeper than 50 m...

Page 19: ...service center Red changes to blue Emergency stop Voltage drop Make sure that the power source is correct Press STOP and then start again Red changes to green Emergency stop Worn brushes Replace the brushes Let the motor operate with no load for 20 minutes If the motor does not operate contact the service center The green color is indicative only It does not make sure that the ma chine will always...

Page 20: ...g may not be possible because of too much milling resistance Apply oil on the cutting part of the tap to prevent seizure and increase durability Press to start the motor Set the speed knob near the minimum Then rotate the handles to the left to put the tap into the hole Use the handle to guide the tap down until the thread is cut After the cutting with the tap is finished press STOP to turn off th...

Page 21: ... and make sure that it moves smoothly To adjust the gibs apply a thin layer of grease on them Then use the 8 mm combination wrench the 2 5 mm hex wrench and the 5 mm hex wrench to loosen the nuts and screws 1 Put the motor so that the slider is in the center of the gibs 2 Then lightly tighten the screws 3 so that they touch the gib Move the motor up and down and adjust the screws 3 so that the tra...

Page 22: ...2 3 10 Replacing the motor brushes Every 100 work hours check the condition of the brushes To do this unplug the power cord and remove the cover 1 Lift the spring 2 and remove the brush If the brush is shorter than 5 mm 0 2 replace the two brushes with new ones Install in reverse sequence Then let the motor operate with no load for 20 minutes 1 2 ...

Page 23: ...or distributing without permission of Ansa Group Ltd is prohibited 23 4 ACCESSORIES 4 1 Pressure cooling system Capacity of 2 liters 4 2 Arbor MT4 32 mm Weldon Required when drilling diameter is more than 60 mm 2 36 Part number UKL 0440 16 00 00 0 Part number UCW 0583 13 00 00 0 ...

Page 24: ...rew tap Screw tap size metric Adapter Ø31 without clutch Adapter Ø19 without clutch M8 WKL 000072 WKL 000069 M10 WKL 000073 WKL 000070 M12 WKL 000074 WKL 000071 M14 WKL 000075 M16 WKL 000076 M18 WKL 000077 M20 WKL 000078 Requires a 31 19 mm reduction adapter RDC 000008 Screw tap size metric Adapter Ø31 with clutch Adapter Ø19 with clutch M8 WKL 000100 WKL 000095 M10 WKL 000101 WKL 000098 M12 WKL 0...

Page 25: ... WKL 000176 WKL 000170 9 16 WKL 000177 WKL 000171 5 8 WKL 000178 11 16 WKL 000179 3 4 WKL 000180 13 16 WKL 000181 7 8 WKL 000182 Requires a 31 19 mm reduction adapter RDC 000008 Screw tap size imperial Adapter Ø31 with clutch Adapter Ø19 with clutch 5 16 WKL 000139 WKL 000133 3 8 WKL 000140 WKL 000134 7 16 WKL 000141 WKL 000135 1 2 WKL 000142 WKL 000136 9 16 WKL 000143 WKL 000137 5 8 WKL 000144 11...

Page 26: ...s an adapter that matches the size of the screw tap Screw tap size metric Adapter Ø48 without clutch Adapter Ø31 without clutch Adapter Ø19 without clutch M8 WKL 000072 WKL 000069 M10 WKL 000073 WKL 000070 M12 WKL 000074 WKL 000071 M14 WKL 000079 WKL 000075 M16 WKL 000080 WKL 000076 M18 WKL 000081 WKL 000077 M20 WKL 000082 WKL 000078 M22 M24 WKL 000083 M27 WKL 000084 M30 WKL 000085 Requires a 48 3...

Page 27: ...00112 M30 WKL 000113 Requires a 48 31 mm reduction adapter RDC 000010 Requires a 48 19 mm reduction adapter RDC 000009 Screw tap size imperial Adapter Ø48 without clutch Adapter Ø31 without clutch Adapter Ø19 without clutch 5 16 WKL 000173 WKL 000167 3 8 WKL 000174 WKL 000168 7 16 WKL 000175 WKL 000169 1 2 WKL 000176 WKL 000170 9 16 WKL 000177 WKL 000171 5 8 WKL 000183 WKL 000178 11 16 WKL 000184 ...

Page 28: ...h clutch 5 16 WKL 000139 WKL 000133 3 8 WKL 000140 WKL 000134 7 16 WKL 000141 WKL 000135 1 2 WKL 000142 WKL 000136 9 16 WKL 000143 WKL 000137 5 8 WKL 000149 WKL 000144 11 16 WKL 000150 WKL 000145 3 4 WKL 000151 WKL 000146 13 16 WKL 000152 WKL 000147 7 8 WKL 000153 WKL 000148 15 16 WKL 000154 1 WKL 000155 1 1 8 WKL 000156 1 1 4 WKL 000157 Requires a 48 31 mm reduction adapter RDC 000010 Requires a ...

Page 29: ...s the size of the screw tap Screw tap size metric Adapter Ø60 without clutch Adapter Ø48 without clutch Adapter Ø31 without clutch M8 WKL 000072 M10 WKL 000073 M12 WKL 000074 M14 WKL 000079 WKL 000075 M16 WKL 000080 WKL 000076 M18 WKL 000081 WKL 000077 M20 WKL 000082 WKL 000078 M22 M24 WKL 000083 M24 WKL 000086 WKL 000084 M27 WKL 000087 WKL 000085 M30 WKL 000088 M33 WKL 000089 M36 WKL 000090 M42 W...

Page 30: ... M36 M42 Requires a 60 48 mm reduction adapter RDC 000012 Requires a 60 31 mm reduction adapter RDC 000011 Screw tap size imperial Adapter Ø60 without clutch Adapter Ø48 without clutch Adapter Ø31 without clutch 5 16 WKL 000173 3 8 WKL 000174 7 16 WKL 000175 1 2 WKL 000176 9 16 WKL 000177 5 8 WKL 000183 WKL 000178 11 16 WKL 000184 WKL 000179 3 4 WKL 000185 WKL 000180 13 16 WKL 000186 WKL 000181 7 ...

Page 31: ...5 16 WKL 000139 3 8 WKL 000140 7 16 WKL 000141 1 2 WKL 000142 9 16 WKL 000143 5 8 WKL 000149 WKL 000144 11 16 WKL 000150 WKL 000145 3 4 WKL 000151 WKL 000146 13 16 WKL 000152 WKL 000147 7 8 WKL 000158 WKL 000153 WKL 000148 15 16 WKL 000159 WKL 000154 1 WKL 000160 WKL 000155 1 1 8 WKL 000161 WKL 000156 1 1 4 WKL 000162 WKL 000157 1 3 8 1 1 2 1 5 8 Requires a 60 48 mm reduction adapter RDC 000012 Re...

Page 32: ...B12 6LT We declare with full responsibility that PRO 132T Drilling Machine with Electromagnetic Base is manufactured in accordance with the following standards EN 62841 1 2015 EN 55014 1 2017 EN ISO 12100 2010 and satisfies the regulations of the guidelines 2014 30 EU 2014 35 EU 2006 42 EC 2011 65 EU 2012 19 EU Person authorized to compile the technical file David McFadden Unit 21 Empire Business ...

Page 33: ...ectromagnetic Base to be free of defects in material and workman ship under normal use for a period of 12 months from the date of sale This warranty does not cover tools as well as damage or wear that arise from misuse accident tempering or any other causes not related to defects in workman ship or material Serial number Date of sale Signature and stamp of the seller 0 04 24 January 2020 WE RESERV...

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