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Safety Rules Cont.

Keep away from flammable objects 
and other hazardous materials.

•  The fuel and its vapors used to power this unit 

are highly flammable and could explode resulting 
in serious injury or death.

•  Never fill or drain fuel tank indoors.
•  Never overfill fuel tank. If fuel spills, move the 

unit at least 30 feet away from the spill and wipe 
up any remaining fuel on the unit before starting 
the engine.

•  Never smoke while operating or fueling this unit.
•  Never operate or store this unit near an open 

flame, heat, or any other ignition source.

•  Generator should be far away from buildings or 

other equipment during operation.

•  Keep engine free of grass, leaves, grease, and 

other flammable debris.

•  When adding or draining fuel, unit should be 

turned off for at least 2 minutes to cool before 
removing fuel cap. If unit has been running, the 
fuel cap may be under pressure, remove slowly.

•  To keep fuel from spilling, secure unit so it cannot 

tip while operating or transporting.

•  When transporting unit, disconnect the spark plug 

wire and make sure the fuel tank is empty with 
the fuel shutoff valve turned to the off position.

Pull cord recoils rapidly and can pull arm 
towards engine faster than you can let go 

which could result in injury.

•  To avoid recoil, pull starter cord slowly until  

resistance is felt, then pull rapidly.

Avoid touching hot areas of this unit.

•  Only operate the generator on a level surface.
•  If connected to a structure, connect the ground 

terminal to an appropriate ground.

This generator produces high voltage 
which may result in burns/electrocution 

causing serious injury or death.

•  Never handle the generator, electrical devices, or 

any cord while standing in water, while barefoot, 
or when hands or feet are wet.

•  Always keep the generator dry. Never operate 

generator in rain or under wet conditions.

•  Use a ground fault circuit interrupter (GFCI) in a 

damp or highly conductive area, such as metal 
decking or steel work.

•  Never plug electrical devices into generator hav-

ing frayed, worn, or bare wires. Never touch bare 
wires or contact receptacles.

•  Never permit a child or unqualified person to  

operate generator. Always keep children a  
minimum of 10 feet away from the generator.

•  If using the generator for backup power, notify 

the utility company.

•  If connecting generator to a building’s  

electrical system for standby power, you must use 
a qualified electrician to install a transfer switch. 
Failure to isolate the generator from the power 
utility could result in serious injury or death to 
electric utility workers.

Never modify this unit in any way or  
modify governed engine speed.

•  Increasing the governed engine speed is  

dangerous and can result in personal injury and/
or damaged equipment.

•  Decreasing the governed engine speed adds an 

excessive load and can damage the equipment.

•  This generator will supply the correct rated  

frequency and voltage only when operating at 
the preset governed speed.

5

Summary of Contents for 86004

Page 1: ...User Guide for 86004 Generator 5250 Watt Rated 4250 Watt ...

Page 2: ...14 Grounding the Generator 10 How to Start Engine 10 Connect to an Electrical System 10 How to Stop Engine 11 Extension Cords 12 Moving the Generator 12 Don t Overload the Generator 12 Wattage Reference Guide 13 Power Management 14 Cold Weather Operation 14 Maintenance 14 18 Pre Operation Steps 14 Maintenance Schedule 15 Changing Oil 15 Check Spark Plugs 16 Replace Air Filter 16 Replace Fuel Filte...

Page 3: ...Twist Lock Fuel Tank Vapor Vent Oil Warning Light Indicator Choke Lever 12V DC Output For Batteries Only Fuel Valve On Off Grounding Connection Recoil Starter Grip Voltage Selector Switch Air Filter Handle 2 Leg Supports Fuel Tank 2 Solid Rubber Wheels 6 7 8 9 15 16 17 18 19 10 3 4 5 11 12 13 14 5 6 7 8 9 10 11 12 1 3 4 13 14 16 19 17 18 15 ...

Page 4: ...y or death if not avoided The emissions control system for this generator is compliant with all standards set by the US EPA Model Source 555 86002 Rated Wattage Rated Voltage Rated Frequency Rated Ampere Rated Output Maximum Output Displacement Engine Type Engine Oil Type Engine Oil Capacity Fuel Tank Type Fuel Type AC Output Engine 4250W 120V 240V 60Hz 35 4A 17 7A 4 25kVA 5 25kVa 224cc Single Cyl...

Page 5: ...for carbon monoxide protection The engine exhaust contains chemicals that can cause cancer and birth defects To reduce the risk of serious injury do not attempt to lift the generator alone Never exceed the generator s wattage amperage capacity This may damage the generator and or connected devices Never start or stop the engine with electrical devices plugged into the receptacles Failure to do so ...

Page 6: ...nit Only operate the generator on a level surface If connected to a structure connect the ground terminal to an appropriate ground This generator produces high voltage which may result in burns electrocution causing serious injury or death Never handle the generator electrical devices or any cord while standing in water while barefoot or when hands or feet are wet Always keep the generator dry Nev...

Page 7: ... or make adjustments to this unit while it is running Never insert objects into cooling slots Never operate this unit if there are any broken or missing parts Improper treatment of this generator can shorten it s life Always repair this unit as specified in this manual Shut generator off if electrical output is missing unit vibrates excessively or begins to smoke spark or emit flames Safety Rules ...

Page 8: ... being careful to avoid hitting the generator 4 Leave generator on box to install wheel assembly Packing List Check all loose parts to the following list Contact your dealer if any loose parts are not included Description Generator Operator s Manual Spark Plug Wrench Funnel Handle Handle Basket Handle Clip Screw Nut Wheels Axles Washers Cotter Pins Support Leg Screws Nuts Qty 1 1 1 1 1 1 1 4 4 2 2...

Page 9: ... hole located on the side of the frame 3 Secure the wheel assembly by reinserting a hair pin through hole at the end of the wheel axle and pressing until it locks into place 4 Repeat process on the other side of the generator to install the second wheel Figure 2 Installing the Support Legs Figure 3 1 Parts needed 2 Support legs 4 M8 screws 4 M8 nuts 2 Tip the generator 90º on end to gain access to...

Page 10: ...rface wipe dipstick clean then reinsert dipstick without rethreading You must add oil before first operating this generator Check level every use DO NOT use E15 or E85 fuel in this unit It is a violation of federal law will damage the generator and void your warranty 9 Figure 5 Figure 4 Adding Fuel Figure 5 1 Set the generator outdoors away from windows and doors 2 Remove fuel cap 3 Insert a funne...

Page 11: ...imum of 10 feet away from the generator at all times If using the generator for back up power notify the utility company Install a transfer switch Failure to isolate the generator from the power utility could result in serious injury or death to electric utility workers How to Start the Engine Place the generator on a level surface All electrical loads must be disconnected from generator Turn fuel...

Page 12: ...s Fig 10 Turn the fuel valve to the OFF position Fig 11 Turn the engine ON OFF switch to the OFF position Fig 12 Figure 10 Figure 12 Figure 11 12 Volt 8 3 Amp Output For charging batteries only 120 Volt AC 20 Amp receptacle This receptacle has a 20 Amp push to reset circuit breaker to protect against overload Each socket is rated to operate 120 Volt AC single phase 60Hz loads requiring up to 2400 ...

Page 13: ...This product is heavy and requires sever al people to lift Lift and lower with your legs by bending at the knees not your back to avoid injury Don t Overload the Generator Make sure you can supply enough rated watts and surge watts for all electrical devices connected to the generator Rated watts refer to the power a generator must supply to keep a device running Surge watts refer to the power a g...

Page 14: ...er Bathroom Hair Dryer Curling Iron Family Room X Box or PlayStation AM FM Radio DVD TV or Monitor 40 in Home Office Fax Machine Computer Printer Copy Machine Power Tools 1000W Work Light Airless Sprayer 1 3 hp Reciprocating Saw Circular Saw 7 1 2 in Miter Saw 10 in Table Radial Arm Saw Electric Drill 5 4 Amps Hammer Drill Air Compressor Rated Watts 1500 1500 3500 4000 1200 1150 700 5400 1250 1000...

Page 15: ...Maintenance section of manual Shelter unit from elements Never exceed the generator s wattage amperage capacity This could damage the generator and or connected devices Maintenance Regular Maintenance Regular maintenance will extend the life of this unit and improve its performance The warranty does not cover items that result from operator negligence misuse or abuse To receive full value from the...

Page 16: ...lace air filter Clean cooling system cylinder head fins and flywheel fan Maintenance Schedule Note Below 40º F 4º C the use of SAE 30 will result in hard starting Above 80º F 27º C the use of 10W 30 may cause increased oil consumption Check oil level more frequently Changing Engine Oil Figure 13 Run the generator until the engine is warm Place generator on a level surface Remove the crankcase dips...

Page 17: ...apping on it or having it blown out Replace with new filter annually Reinstall air filter so that it seals and replace air filter cover Checking Spark Plugs Figure 16 Disconnect the plug wire from the spark plug Before removing the spark plug clean the area around its base to prevent debris from entering the engine Clean carbon deposits off the electrode with a wire brush Check the electrode gap a...

Page 18: ...with a non adjustable idle mixture valve Replacing the Fuel Filter Figure 18 Turn the fuel valve to the OFF position Remove the fuel line from both sides of the filter by squeezing the retaining clip ends with pliers Slide the fuel line off Replace with new fuel filter Reinstall fuel lines to new fuel filter Turn the fuel valve to the ON position Prevent Old Fuel Issues To help prevent gum deposit...

Page 19: ...the fuel valve knob in the valve bracket Push forward until knob snaps securely into position Draining the Carburetor Turn the engine OFF Turn the fuel valve to the OFF position Position a suitable container under the carburetor drain screw to catch fuel loosen the screw Allow fuel to drain completely into container Re tighten drain screw Storage Remove any debris that has collected on the generat...

Page 20: ...1 On Off switch set to Off 2 Dirty ar filter 3 Clogged fuel filter 4 Out of fuel or Stale fuel 5 Spark plug wire disconnected from spark plug 6 Bad spark plug 7 Water in fuel 8 Fuel valve in Off position 9 Over choking 10 Low oil level 11 Engine has flooded 12 Loss of engine compression 1 Turn switch to Choke then pull recoil starter 2 Clean or replace air filter 3 Clean or replace fuel filter 4 R...

Page 21: ...Wiring Diagram 20 ...

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