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12

Operation Cont.

Current
(Amps)
2.5
5
7.5
10
15
20
25
30

Load (Watts)
120V
300
600
900
1200
1800
2400
3000
3600

Maximum Cord Length (Feet)
#8 Wire
X
X
X
X
X
175
150
125

 
#10 Wire
1,000
500
350
250
150
125
100
65

 
#12 Wire
600
300
200
150
100
75
X
X

 
#14 Wire
375
200
125
100
65
X
X
X

 
#16 Wire
250
125
100
50
X
X
X
X

 
240V
600
1200
1800
2400
3800
4800
6000
7200

Extension Cord Selection

Refer to the above table to ensure the extension cord 
used has the capacity to carry the required load. 
If the size of the cable is inadequate it can cause 
a voltage drop, which can damage the electrical 
device and cord.

Moving the Generator

•  Disconnect any electronic devices from generator 

then turn generator off.

•  Turn fuel valve to the “OFF” position.
•  Tilt generator until it balances on wheels. Roll 

machine to desired location.

•  If the generator must be carried, fold handle to 

the down position. Never lift or carry generator 
by its handle.

This product is heavy and requires sever-
al people to lift. Lift and lower with your 

legs by bending at the knees, not your back, 
to avoid injury.

Don’t Overload the Generator

Make sure you can supply enough rated watts and 
surge watts for all electrical devices connected to the 
generator. Rated watts refer to the power a generator 
must supply to keep a device running. Surge watts 
refer to the power a generator must supply to start 
an electrical device. This power surge for starting a 
device usually lasts between 2-3 seconds but this
additional output must be taken into account when 
selecting the electrical devices you plan to attach to 
the generator. To prevent overloading the generator 
take the following steps:

1.  Add up the total rated wattage of all electronic 

devices that will be connected to the generator 
simultaneously.

2.  Estimate surge watts by adding the item(s) with 

the highest output (it is unnecessary to calculate 
the surge output for all devices as they should 
be connected one at a time).

3.  Add the Surge Watts to the total Rated Watts in 

step 1. Keep total load within generator’s power 
capacity.

Summary of Contents for 86004

Page 1: ...User Guide for 86004 Generator 5250 Watt Rated 4250 Watt ...

Page 2: ...14 Grounding the Generator 10 How to Start Engine 10 Connect to an Electrical System 10 How to Stop Engine 11 Extension Cords 12 Moving the Generator 12 Don t Overload the Generator 12 Wattage Reference Guide 13 Power Management 14 Cold Weather Operation 14 Maintenance 14 18 Pre Operation Steps 14 Maintenance Schedule 15 Changing Oil 15 Check Spark Plugs 16 Replace Air Filter 16 Replace Fuel Filte...

Page 3: ...Twist Lock Fuel Tank Vapor Vent Oil Warning Light Indicator Choke Lever 12V DC Output For Batteries Only Fuel Valve On Off Grounding Connection Recoil Starter Grip Voltage Selector Switch Air Filter Handle 2 Leg Supports Fuel Tank 2 Solid Rubber Wheels 6 7 8 9 15 16 17 18 19 10 3 4 5 11 12 13 14 5 6 7 8 9 10 11 12 1 3 4 13 14 16 19 17 18 15 ...

Page 4: ...y or death if not avoided The emissions control system for this generator is compliant with all standards set by the US EPA Model Source 555 86002 Rated Wattage Rated Voltage Rated Frequency Rated Ampere Rated Output Maximum Output Displacement Engine Type Engine Oil Type Engine Oil Capacity Fuel Tank Type Fuel Type AC Output Engine 4250W 120V 240V 60Hz 35 4A 17 7A 4 25kVA 5 25kVa 224cc Single Cyl...

Page 5: ...for carbon monoxide protection The engine exhaust contains chemicals that can cause cancer and birth defects To reduce the risk of serious injury do not attempt to lift the generator alone Never exceed the generator s wattage amperage capacity This may damage the generator and or connected devices Never start or stop the engine with electrical devices plugged into the receptacles Failure to do so ...

Page 6: ...nit Only operate the generator on a level surface If connected to a structure connect the ground terminal to an appropriate ground This generator produces high voltage which may result in burns electrocution causing serious injury or death Never handle the generator electrical devices or any cord while standing in water while barefoot or when hands or feet are wet Always keep the generator dry Nev...

Page 7: ... or make adjustments to this unit while it is running Never insert objects into cooling slots Never operate this unit if there are any broken or missing parts Improper treatment of this generator can shorten it s life Always repair this unit as specified in this manual Shut generator off if electrical output is missing unit vibrates excessively or begins to smoke spark or emit flames Safety Rules ...

Page 8: ... being careful to avoid hitting the generator 4 Leave generator on box to install wheel assembly Packing List Check all loose parts to the following list Contact your dealer if any loose parts are not included Description Generator Operator s Manual Spark Plug Wrench Funnel Handle Handle Basket Handle Clip Screw Nut Wheels Axles Washers Cotter Pins Support Leg Screws Nuts Qty 1 1 1 1 1 1 1 4 4 2 2...

Page 9: ... hole located on the side of the frame 3 Secure the wheel assembly by reinserting a hair pin through hole at the end of the wheel axle and pressing until it locks into place 4 Repeat process on the other side of the generator to install the second wheel Figure 2 Installing the Support Legs Figure 3 1 Parts needed 2 Support legs 4 M8 screws 4 M8 nuts 2 Tip the generator 90º on end to gain access to...

Page 10: ...rface wipe dipstick clean then reinsert dipstick without rethreading You must add oil before first operating this generator Check level every use DO NOT use E15 or E85 fuel in this unit It is a violation of federal law will damage the generator and void your warranty 9 Figure 5 Figure 4 Adding Fuel Figure 5 1 Set the generator outdoors away from windows and doors 2 Remove fuel cap 3 Insert a funne...

Page 11: ...imum of 10 feet away from the generator at all times If using the generator for back up power notify the utility company Install a transfer switch Failure to isolate the generator from the power utility could result in serious injury or death to electric utility workers How to Start the Engine Place the generator on a level surface All electrical loads must be disconnected from generator Turn fuel...

Page 12: ...s Fig 10 Turn the fuel valve to the OFF position Fig 11 Turn the engine ON OFF switch to the OFF position Fig 12 Figure 10 Figure 12 Figure 11 12 Volt 8 3 Amp Output For charging batteries only 120 Volt AC 20 Amp receptacle This receptacle has a 20 Amp push to reset circuit breaker to protect against overload Each socket is rated to operate 120 Volt AC single phase 60Hz loads requiring up to 2400 ...

Page 13: ...This product is heavy and requires sever al people to lift Lift and lower with your legs by bending at the knees not your back to avoid injury Don t Overload the Generator Make sure you can supply enough rated watts and surge watts for all electrical devices connected to the generator Rated watts refer to the power a generator must supply to keep a device running Surge watts refer to the power a g...

Page 14: ...er Bathroom Hair Dryer Curling Iron Family Room X Box or PlayStation AM FM Radio DVD TV or Monitor 40 in Home Office Fax Machine Computer Printer Copy Machine Power Tools 1000W Work Light Airless Sprayer 1 3 hp Reciprocating Saw Circular Saw 7 1 2 in Miter Saw 10 in Table Radial Arm Saw Electric Drill 5 4 Amps Hammer Drill Air Compressor Rated Watts 1500 1500 3500 4000 1200 1150 700 5400 1250 1000...

Page 15: ...Maintenance section of manual Shelter unit from elements Never exceed the generator s wattage amperage capacity This could damage the generator and or connected devices Maintenance Regular Maintenance Regular maintenance will extend the life of this unit and improve its performance The warranty does not cover items that result from operator negligence misuse or abuse To receive full value from the...

Page 16: ...lace air filter Clean cooling system cylinder head fins and flywheel fan Maintenance Schedule Note Below 40º F 4º C the use of SAE 30 will result in hard starting Above 80º F 27º C the use of 10W 30 may cause increased oil consumption Check oil level more frequently Changing Engine Oil Figure 13 Run the generator until the engine is warm Place generator on a level surface Remove the crankcase dips...

Page 17: ...apping on it or having it blown out Replace with new filter annually Reinstall air filter so that it seals and replace air filter cover Checking Spark Plugs Figure 16 Disconnect the plug wire from the spark plug Before removing the spark plug clean the area around its base to prevent debris from entering the engine Clean carbon deposits off the electrode with a wire brush Check the electrode gap a...

Page 18: ...with a non adjustable idle mixture valve Replacing the Fuel Filter Figure 18 Turn the fuel valve to the OFF position Remove the fuel line from both sides of the filter by squeezing the retaining clip ends with pliers Slide the fuel line off Replace with new fuel filter Reinstall fuel lines to new fuel filter Turn the fuel valve to the ON position Prevent Old Fuel Issues To help prevent gum deposit...

Page 19: ...the fuel valve knob in the valve bracket Push forward until knob snaps securely into position Draining the Carburetor Turn the engine OFF Turn the fuel valve to the OFF position Position a suitable container under the carburetor drain screw to catch fuel loosen the screw Allow fuel to drain completely into container Re tighten drain screw Storage Remove any debris that has collected on the generat...

Page 20: ...1 On Off switch set to Off 2 Dirty ar filter 3 Clogged fuel filter 4 Out of fuel or Stale fuel 5 Spark plug wire disconnected from spark plug 6 Bad spark plug 7 Water in fuel 8 Fuel valve in Off position 9 Over choking 10 Low oil level 11 Engine has flooded 12 Loss of engine compression 1 Turn switch to Choke then pull recoil starter 2 Clean or replace air filter 3 Clean or replace fuel filter 4 R...

Page 21: ...Wiring Diagram 20 ...

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