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OPERATION 

AC welding function instruction 

 

 

Put the “AC/DC transfer switch to “AC” position. 

  Turn on power switch, fan begins to spin. 

  Open argon valve, and adjust gas flow to 15 - 21 CFM depending on material being welded. 

  Adjust AC balance to best suit your work material. 

  Set torch/pedal switch according to needs. 

1) Put the switch to th

e “OFF” position, current is adjusted by knob on front panel. 

2) Put the switch to the “ON” position, current is adjusted by pedal. 

 

Adjust “Post-flow” and “Descending time”’. 

  Keep 2-4mm space between tungsten electrode and work piece, press the torch control switch. High 

frequency electricity is initiated between the work piece and the electrode and an arc is formed. 

DC arc welding function instruction 

 

Put “AC/DC transfer switch” to “DC” position. 

  Turn on power switch, fan begins to spin. 

  Open argon valve, and adjust gas flow to 12 - 15 CFM depending on materials being welded. 

  Same as No. 5, 6, 7 & 8 of AC arc welding instruction above. 

 

Foot switch 

  Connect  the  two-pin  and  three-pin  plug  from  the  foot  switch  to  the  relative  two-pin  and  three-pin 

outlet on the machines front panel. 

 

Set the remote control switch on the front panel to “ON”. 

  Adjust the knob on the foot switch to the right position to set the output current. 

  Slowly depress the foot switch to start welding.

 

 

MAINTENANCE 

 

            CAUTION

 

             Before maintenance or opening the machine power must be turned off, and the power cable should        
             be unplugged from the wall. 

  Remove dust and debris with dry and clean compressed air regularly. If the machine is operating in 

an  environment  where  it  is  polluted  with  smoke  and  dirty  air  the  machine  will  need  dust  removed 
daily. 

  Pressure of compressed air must be inside a reasonable range in order to prevent damage to internal 

components of the machine. 

  Check  internal  connections  regularly  and  make  sure  the  connectors  are  connected  tightly.  If  scale 

and loose connections are found, please clean them and then connect them again tightly. 

  Prevent water and steam from entering into the machine, if they enter into the machine the internals 

need thoroughly dried before use. 

  If the welding machine will not be operated for long periods of time, it must be stored in a clean dry 

area. 

 

                                         1-800-345-4545   jegs.com 

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Summary of Contents for 81563

Page 1: ...elder in a clean dry well ventilated area Do not operate the welder in humid wet rainy or poorly ventilated areas The electrode and work or ground circuits are electrically hot when the welder is on Do not allow these hot parts to come in contact with your bare skin or wet clothing Separate yourself from the welding circuit by using insulating mats to prevent contact from the work surface Be sure ...

Page 2: ...s sparks which can be discharged considerable distances at high velocity igniting flammable or exploding vapors and materials Do not operate electric arc welder in areas where flammable or explosive vapors are present Do not use near combustible surfaces Remove all flammable items within 35 feet of the welding area Always keep a fire extinguisher nearby while welding Use welding blankets to protec...

Page 3: ...ut current A 20 7 22 13 Output current A 10 180 10 160 No load Vol V 60 60 Output Vol V 18 16 4 Pre flow Seconds 0 2 0 2 Pulse duty 20 80 20 80 Descending time Seconds 0 5 0 5 Post gas Seconds 2 10 2 10 Arc initiation way High Frequency High Frequency Efficiency 85 85 Duty cycle 60 60 Power factor 0 93 0 93 Insulation grade F F Housing shielding grade IP21 IP21 1 800 345 4545 jegs com 3 ...

Page 4: ... When you select 2T the torch will activate whenever you press and hold the trigger If you select 4T the first press of the trigger activates the torch and a second press of the trigger will deactivate the torch Select the method that best suits your welding style Malfunction Indicators Overheat protection indicator This indicator is lit when the machine is used continuously for long time periods ...

Page 5: ... Power plug AC220V Regulator Welding clamps Argon welding torch Grounding clamps 1 800 345 4545 jegs com 5 ...

Page 6: ...m the foot switch to the relative two pin and three pin outlet on the machines front panel Set the remote control switch on the front panel to ON Adjust the knob on the foot switch to the right position to set the output current Slowly depress the foot switch to start welding MAINTENANCE CAUTION Before maintenance or opening the machine power must be turned off and the power cable should be unplug...

Page 7: ...tilated Make sure the intake is not blocked or covered for best performance and longevity of the machine make sure there is adequate ventilation Do not exceed allowable range The automatic compensation circuit for voltage will insure that welding current is kept within the allowable range If voltage exceeds the allowable range it could cause damaged to components of the machine The operator should...

Page 8: ...aterial Grind end of the tungsten electrode to taper Output current not to rated value When input current is less than the required amount it will make the output current not match with the rated value If there is an issue with the output current of the machine verify it is receiving the proper input current Current is not stabilizing when machine is being operated Input voltage is unstable or not...

Page 9: ...o strike arc on welding surface 1 There is a green indicator for auxiliary power on the MOS board if it is not on auxiliary power it should be checked 2 Check if connectors have poor contact 3 Check controls and verify settings on control panel are correct 4 Check if control cable for the torch is broken or damaged 4 Abnormal indicator is not on sound of HF arc striking can be heard but there is n...

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