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Cutting processes pose certain inhalation risks. Be sure to follow any guidelines from your chosen consumable 
and electrode suppliers regarding possible need for respiratory equipment while cutting. Always cut with 
adequate ventilation. Never cut in closed rooms or confined spaces. Fumes and gases re-leased while cutting 
may be poisonous. Take precautions at all times. 

  

Any burning of the eyes, nose or throat are signs that you need to increase ventilation.  

Stop immediately and relocate work if necessary until adequate ventilation is obtained.  

Stop work completely and seek medical help if irritation and discomfort persists.  

WARNING! Do not cut on galvanized steel, stainless steel, beryllium, titanium, copper, cadmium, lead or zinc 
without proper respiratory equipment and or ventilation.  
 
WARNING! Do not cut around Chlorinated solvents or degreasing areas. Release of Phosgene gas can be 
deadly. Consider all chemicals to have potential deadly results if cut on or near metal containing residual 
amounts of chemicals.  
 
Keep all cylinders upright and chained to a wall or appropriate holding pen. All cylinders have a potential 
explosion hazard. When not in use, keep capped and closed. Store chained so that overturn is not likely. 
Transporting cylinders incorrectly can lead to an explosion. Do not attempt to adapt regulators to fit cylinders. Do 
not use faulty regulators. Do not allow cylinders to come into contact with work piece or work. Do not cut or strike 
arcs on cylinders. Keep cylinders away from direct heat, flame and sparks.  
 
WARNING! Electrical shock can kill. Make sure all electrical equipment is properly grounded. Do not use frayed, 
cut or otherwise damaged cables and leads. Do not stand, lean or rest on ground clamp. Do not stand in water or 
damp areas while welding or cutting. Keep work surface dry. Do not use plasma cutter in the rain or in extremely 
humid conditions. Use dry rubber soled shoes and dry gloves when cutting to insulate against electrical shock. 
Turn machine on or off only with gloved hand. Keep all parts of the body insulated from work, and work tables. 
Keep away from direct contact with skin against work. 
  
All work cables, leads, and hoses pose trip hazards. Be aware of their location and make sure all personnel in 
area are advised of their location. Taping or securing cables with appropriate restraints can help reduce trips and 
falls. 
  
WARNING! Fire and explosions are real risks while cutting. Always keep fire extinguishers close by and 
additionally a water hose or bucket of sand. It is a good idea to have someone help watch for possible fire while 
you are cutting. Sparks and hot metal may travel a long distance. They may go into cracks in walls and floors and 
start a fire that would not be immediately visible.  
 
Metal is hot after cutting! Always use gloves and or tongs when handling hot pieces of metal. Remember to place 
hot metal on fireproof surfaces after handling. Serious burns and injury can result if material is improperly 
handled.  
 
WARNING! Faulty or poorly maintained equipment can cause injury or death. Proper maintenance is your 
responsibility. Make sure all equipment is properly maintained and serviced by qualified personnel. Do not abuse 
or misuse equipment.  
 
Keep all covers in place. A faulty machine may shoot sparks or may have exploding parts. Touching uncovered 
parts inside machine can cause discharge of high amounts of electricity.  Do not operate poorly serviced 
equipment. Always check condition of equipment thoroughly before start up.  
 
Disconnect unit from power source before any service attempt is made and for long term storage or electrical 
storm.

 

                                         1-800-345-4545   jegs.com

 

Summary of Contents for 81545

Page 1: ...aced by qualified personnel Note on High Frequency electromagnetic disturbances Certain cutting processes generate High Frequency HF waves These waves may disturb sensitive electronic equipment such as televisions radios computers cell phones and related equipment High Frequency may also interfere with fluorescent lights Consult with an electrician if disturbance is noted Sometimes improper wire r...

Page 2: ...ground clamp Do not stand in water or damp areas while welding or cutting Keep work surface dry Do not use plasma cutter in the rain or in extremely humid conditions Use dry rubber soled shoes and dry gloves when cutting to insulate against electrical shock Turn machine on or off only with gloved hand Keep all parts of the body insulated from work and work tables Keep away from direct contact with...

Page 3: ...results are achieved by holding the tip at a 90 angle to the cut line 7 With practice you will be able to exercise precise control over this extremely powerful device harnessing its energy to create clean precise and intricate cuts in many forms of steel and iron up to 3 8 thick 8 While you practice experiment with different speeds You will find that thinner materials will allow a faster motion wh...

Page 4: ...arator to be depressed resulting in failure to pressurize and the sound of leaking air when trying to pressurize If the air water separator has shifted and the system will not pressurize the problem is easily corrected by re centering the air water separator relief valve in relation to the vent hole located on the bottom of the unit by un torqueing the gas receptacle on the back of the unit to its...

Page 5: ... or reduce cutting amperage to fit metal thickness Too much standoff more than 1 8 Worn consumables Low air pressure Do not exceed 70 psi Plasma cut is beveled on one side Plasma cutters tend to leave a slightly beveled side up to 5 However decreasing the standoff and increasing air pressure can help reduce or eliminate problems Worn Consumables Replace consumables Air pressure light does not illu...

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