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Check Fault 
 

Faults 

Resolvable Methods 

Power indicator is not lit, fan 
does not work and no 
welding output 

1.  Power switch not working. 
2.  Check if electric wire net (which is connected to input cable) is working.  
3.  Check if input cable is out of circuit. 

Power indicator is not lit 

1.  Wrong connection to 380V machine is in protection circuit, connect to 220V 

and operate machine again. 

2.  220V power is not stable (input cable is too slender) or input cable is 

connected to electrify wire firmly. Close machine 2-3 minutes then open it 
again. 

Fan is working, indicator is 
not lit and sound of HF arc 
striking cannot be heard, 
wiping welding cannot strike 
arc 

1.  Positive and negative electrodes of VH-07 insert component voltage should 

be about DC 380V from power panel to MOS board. 

2.  There is a green indicator in auxiliary power of MOS board, if it is not on 

auxiliary power is out of work. Check fault spot and connect with seller. 

3.  Check if connectors have poor contact. 
4.  Check control circuit 
5.  Check if control cable of torch is broken. 

Abnormal indicator is not on, 
sound of HF arc-striking can 
be heard, but there is no 
welding output 

1.  Check if torch cable is broken. 
2.  Check if ground cable is broken or not connected to welding piece. 
3.  Output terminal of positive electrode or torch is loosened from inner-machine. 

Abnormal indicator is not lit, 
sound of HF arc-striking 
cannot be heard, wiping 
welding can strike arc 

1.  Primary cable of arc-striking transformer is not connected to power panel 

firmly, tighten it again. 

2.  Arc-striking tip is oxidized or too far, give a good polish to it or change it 

about 0.04” (1mm) between arc-striking tip 

3.  Switch (sticking/argon-arc welding) is damaged, replace it. 
4.  Some of HF arc-striking circuit components are damaged, find out and 

replace 

Abnormal indicator is lit but 
there is no welding output 

1.  Overheat protection, close machine first, then open again after abnormal 

indicator is out 

2.  Overheat protection, wait 2-3 minutes (argon-arc welding does not have 

overheat protection function) 

3.  Inverter circuit is at fault, pull up the supply power plug of main transformer 

which is on MOS board (VH-07 insert which is near the fan) then open 
machine: 
(1)  If abnormal indicator is still lit , close machine and pull up power supply 

plug of HF arc striking power source (which is near the fan), open 
machine:  

a.  If abnormal indicator is still lit MOS board is damaged , replace with 

same model 

b.  If abnormal indicator is not lit, rise transformer of HF arc-striking circuit is 

damaged, replace 

(2)  If abnormal indicator is not lit: 
a.  Transformer of middle board is damaged, measure inductance volume 

and Q volume of main transformer by inductance bridge (L=0.9-1.6mH 
Q>35). If volume is too low, replace 

b.  Secondary rectifier tube of transformer is damaged, find faults and 

replace rectifier tube with same model 

4.  Feedback circuit is broken 

Output current is not 
stabilizing or out of 
potentiometer control and is 
sometimes high, sometimes 
low 

1.  1K potentiometer is damaged, replace 
2.  All kinds of connectors/inserts have poor contact, check 

Sticking spatter is much and 
caustic electrode is difficult 

1.  Electrode is connected wrong, exchange grounding cable and handle cable 

 

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Summary of Contents for 81542

Page 1: ... Keep your head out of the gas When you are welding air extractor should be used to prevent inhalation of gas Arc radiation Harmful to eyes and burns the skin Use suitable helmet and light filter wear protective garments to protect eyes and body Use suitable helmet or curtain to protect bystander Fire Welding sparks may cause risk of fire make sure the welding area has no tinder around Noise extre...

Page 2: ...lding power source can offer a stronger more concentrated and stable arc When stick and work piece get short the response time will be quicker Can even be adjusted to make arc softer or harder This machine can be used for multiple materials such as stainless steel carbon steel copper and other color metals Can also be used for traditional electric welding Its transfer efficiency is above 85 CAUTIO...

Page 3: ...een connected with the ground Put the fastening plug into the fastening socket at the negative polarity and fasten it clockwise When using arc welding put the gas electricity plug of the welding gun to the joint at the front panel and fasten clockwise Put the air switch on the gun to the relevant joint at the front panel and fasten the screw 5 Put the fastening plug of the cable to the fastening s...

Page 4: ...atening and cause severe damage to the machine Preventive Measures 1 Environment The machine can perform in an environment where conditions are dry with maximum humidity level of 90 Ambient temperature is between 50 F to 104 F 10ºC to 40ºC Avoid welding in the rain Do not use the machine in an environment where conditions are polluted with conductive dust or corrosive gases Avoid gas welding in th...

Page 5: ...arc and cause unstable arc C Output current not to rated value When power voltage departs from the rated value it will make the output current differ with the rated value When voltage is lower than rated value the max output may be lower than rated value D Current is not stabilizing when machine is being operated 1 Electric wire net voltage has been changed 2 There is harmful interference from ele...

Page 6: ...ghten it again 2 Arc striking tip is oxidized or too far give a good polish to it or change it about 0 04 1mm between arc striking tip 3 Switch sticking argon arc welding is damaged replace it 4 Some of HF arc striking circuit components are damaged find out and replace Abnormal indicator is lit but there is no welding output 1 Overheat protection close machine first then open again after abnormal...

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