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USER MANUAL

 

5.0kW Diesel Generator 

JEFGENDIE50ELK

USER MANUAL

 

5.0kW Diesel Generator 

JEFGENDIE50ELK

8. Maintenance

Daily

24 Hours Usage

100 Hours Usage

300 Hours Usage

1000 Hours Usage

Check and refill fuel

Check and refill lube oil

Check for oil leakage

Check and tighten each 
engine part

Tighten headbolts

 
Change lube oil

1st time

2nd time and thereafter

Clean oil filter

Clean

Replace

Replace air cleaner  
element

 

Service more frequently when used in dusty areas

Replace

 
Clean fuel filter 

Replace

 
Check fuel injection nozzle 

Clean

 
Check fuel pipe 

 Replace if necessary

Adjust valve clearance for 
intake and exhaust valves

● 

(1st time)

 
Check the battery  
electrolyte levels

 

Monthly

 

 

Key:

  Indicates simple/quick check          

 Indicates special tools and skills required

  

The chart below indicates the maintenance checks you should make on your generator parts and the frequency that 
these checks should generally be carried out. 

Note:

 You can contact your nearest Jefferson dealer for help and  

advice and a full list of replacement parts. 

Check 

Frequency 

Notes: 

• 

Changing engine oil: 

Remove the oil filler cap and drain plug. Drain the used oil while the engine is still warm.

• 

Changing the air cleaner element: 

Do not wash the air cleaner element with detergent. Never start the engine  

   without the element, or with a defective element.

 

Cleaning and replacing the fuel filter: 

(1) Drain the fuel oil from the fuel tank; (2) Loosen the small screws of the 

fuel cock and pull out the filter from the fuel tank. Wash the filter thoroughly with diesel.

9. Troubleshooting

Symptom

Possible Cause

Action

      Engine won't start

Not enough fuel oil

Add fuel - see section "4. Checking Generator Prior to 

Use" 

Fuel nozzle cannot inject fuel or there is not 

enough fuel

Repair the fuel injector

The speed control lever is not in the "Run" 

position

Move the lever to the "Run" position

Lubricant oil level is too low 

Check that the oil level is topped up and sits between the 

upper and lower level markers 

Not enough speed or force used on the  

starter/recoil handle 

See section "5. Starting the Generator" 

The fuel nozzle is blocked or dirty

Clean tthe fuel nozzle

      

       
       Generator fault

Circuit breaker is not closed

Turn the circuit breaker to the "On" position

Poor or faulty socket connection 

Adjust the socket feet

The rated generator speed cannot be obtained

Adjust to rated speed 

Carbon brush is faulty or worn

Replace the carbon brush

AVR is depreciated 

Replace the AVR 

10. Technical Specification 

Summary of Contents for JEFGENDIE50ELK

Page 1: ...5 0kW DIESEL GENERATOR User Manual JEFGENDIE50ELK www jeffersontools com With AVR Electric Start ...

Page 2: ...the generator before shutting down your generator 12 To prevent electric shock or fire never use the machine in rain or snow or connect the generator to a live circuit 13 Do not connect the generator to another power supply outlet 14 Protection against electrical shock depends on circuit breakers specifically matched to the generating set If the circuit breakers require replacement they must be re...

Page 3: ...e connection between the injection pump and pipeline then drain the air until the fuel comes out Do not loosen or adjust either the engine speed limit bolt or fuel injection limit bolt These have been set to their optimum settings before leaving the factory Never pull out the start handle when diesel engine is running This is dangerous and can damage the engine 1 Connect the machine you want to us...

Page 4: ...used oil while the engine is still warm Changing the air cleaner element Do not wash the air cleaner element with detergent Never start the engine without the element or with a defective element Cleaning and replacing the fuel filter 1 Drain the fuel oil from the fuel tank 2 Loosen the small screws of the fuel cock and pull out the filter from the fuel tank Wash the filter thoroughly with diesel 9...

Page 5: ... Washer Ø6 x4 12 Battery Bolt Hook Shape x2 3 Shock Absorption Sheath x4 13 Battery x1 4 Shock Absorption Washer x4 14 Bolt M6 x 8 x4 5 Decorative Cover x1 15 Battery Base Plate x1 6 Nut M6 x4 16 Handle x2 7 Frame x1 17 Support Foot x2 8 Nut M10 x8 18 Hose Clamp x2 Fat Washer x4 19 Bracket x1 Spring Washer x4 20 Wheel Axle x1 9 Shock Absorbtion Mat x4 21 Wheel x2 10 Battery Pressing Plate x1 ...

Page 6: ...7 Nut M6 x2 3 Filtering Cup x1 18 Gasket Diesel Oil Filter x1 4 Screw M5 x 10 x2 19 Oil Drain Cock Parts clockwise x1 5 Fuel Level Indication Buoy x1 20 Fuel Inlet Pipe Clip x2 6 Bolt M6 x 25 x4 21 Fuel Inlet Pipe x1 7 Large Flat Washer x4 22 High Pressure Fuel Pump counter clockwise x1 8 Big Fuel Tank Lining x4 23 High Pressure Fuel Pipe Parts x1 9 Shock Absorbtion Gasket for Fuel Tank x4 24 Fuel...

Page 7: ...fferson to be faulty or defective This warranty is void if the equipment has been subjected to improper installation storage alteration abnormal operations improper care unauthorised service or repair Warranty Period Jefferson will assume both the parts and labour expense of correcting defects during the stated warranty periods below All warranty periods start from the date of purchase from an aut...

Page 8: ...ot assume any responsibility for any damage incurred to equipment during transit Any claims against a third party courier will be dealt with under the terms conditions of their road haulage association directives Step 3 Assessment and Repair On receipt the equipment will be assessed by an authorised Jefferson engineer and it will be determined if the equipment is defective and in need of repair an...

Page 9: ...fety precautions and operating instructions outlined in this manual to reduce the risk of fire electric shock and personal injury Jefferson Tools Herons Way Chester Business Park Chester United Kingdom CH4 9QR Tel 44 0 1244 646 048 Email sales jeffersontools com www jeffersontools com ...

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