background image

USER MANUAL

JEFCIND050P-6.5 

· 

JEFCIND100P-6.5 

BELT DRIVEN AIR COMPRESSOR 

 6.5HP LONCIN PETROL ENGINE 

• 

10Bar 

www.jeffersontools.com

14

  TROUBLESHOOTING 

 

FAULT

CAUSE

REMEDY

Tank pressure drops continually. 

Air leak, check all connections.

Locate and rectify leak. Run the compressor at maximum 
pressure then switch off and disconnect. Brush a soapy 
water solution over the connections and look for bubbles. 
Tighten any connections showing leaks. If problem 
persists contact your authorised service agent. 

Tank pressure won’t build up.

The drain valve is open.

Close the tank drain valve. 

The compressor won’t switch off.
The safety valve blows off.
Compressor does not stop when maximum 
pressure is reached. 

Pressure switch fails. Faulty pressure switch.

Contact your authorised service agent.

Tank pressure won’t build up and the pump 
is getting hotter than normal, inlet suction 
is poor.

The compressor head gasket or valve plate is faulty.

Fault with the air filter.

Contact your authorised service agent.

Check, clean, replace air filter as required.

There is a leak from the base of the 
pressure switch when the compressor is 
running. 

Failure of the pressure relief valve. (Located in the base 
of pressure switch).

Contact your authorised service agent.

There is a leak from the base of the 
pressure switch when the compressor is 
stopped.

The non-return valve (from the tank) is leaking.

Disassemble and clean, if necessary replace valve insert. 
Contact your authorised service agent.

The compressor is noisy with metallic 
clangs / knocks.

Bearing or piston problem. 
Low oil level.

Stop the compressor and contact contact authorised 
service agent.

The compressor sounds like it is trying to 
start.

Air pressure trapped on piston is resisting the starting 
effort.  

Turn unit off and on again using the pressure switch. This 
will vent air from the delivery tube.

Overload switch activated.

Startup load may have activated overload switch.

Head unloader not functioning.

Leave for a few minutes then press the reset button and 
restart.

Stop the compressor and contact authorised service 
agent.

Air leaks from the safety valve at pressures 
less than 10 bar.

The safety valve is faulty. 

Replace the safety valve.

Compressor stops and will not restart.

Power failure.
 
Engine failure.

Check electrical supply and fuse. 

Contact your authorised service agent.

Engine stops and does not restart.

Out of fuel or engine fault.

Check fuel. If OK, contact authorised service agent

Engine and pump run, but no air produced.

Valves leaking or head gasket is damaged. 

Check for leaks, or contact authorised service agent.

  ENVIRONMENTAL PROTECTION

 

 

 

Recycle any packaging and unwanted materials instead of disposing of them as waste. All tools, accessories and packaging  

 

 

should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. 

 

 

When the product becomes completely unserviceable, reaches the end of its working life and requires disposal, drain off any  

 

 

fluids (if applicable) into approved containers and dispose of the product and the fluids according to local regulations.

Summary of Contents for JEFCIND050P-6.5

Page 1: ...User Manual v 1 1 JEFCIND050P 6 5 JEFCIND100P 6 5 6 5HP Loncin Petrol Engine Belt Drive 10bar ...

Page 2: ...USER MANUAL JEFCIND050P 6 5 JEFCIND100P 6 5 BELT DRIVEN AIR COMPRESSOR 6 5HP LONCIN PETROL ENGINE 10Bar www jeffersontools com 2 ...

Page 3: ...uel Tank 27 Limited Warranty Statement 28 Important Please read all these instructions before operating this product and save these instructions This manual has been compiled by Jefferson Tools and is an integrated part of the product with which it s enclosed and should be kept with it for the future reference This manual describes the purpose for which the product has been designed and contains a...

Page 4: ... fuel Twin pressure gauges showing tank and working pressure Powder coated tank Welded tank fully compliant with the latest European manufacturing safety standards SPECIFICATIONS Model JEFCIND050P 6 5 JEFCIND100P 6 5 Tank Capacity 50L 100L Engine Loncin 6 5HP Petrol Euro 2 Loncin 6 5HP Petrol Euro 2 Engine Speed 3600rpm 3600rpm Fuel Tank 3 6L Unleaded 3 6L Unleaded Oil 600ml Capacity SAE10W 30 600...

Page 5: ...STRUCTIONS ARE FOR REFERENCE ONLY AND MAY DIFFER FOR YOUR COMPRESSOR MODEL PLEASE CONTACT JEFFERSON TOOLS IF YOU NEED ANY ADVICE ON THE ASSEMBLY PROCEDURE Position the compressor on a flat surface or with a maximum permissible inclination of 10 Fig 3 in a well aired place protected against atmospheric agents and not in a place subject to explosion hazard If the surface is inclined and smooth check...

Page 6: ...Tank Rating Plate 13 Transportation Handle 4 Roll Cage 14 Oil Sight Level Glass 5 Recoil Starter Handle 15 Pressure Regulator 6 Fuel Valve 16 Pressure Gauges x2 7 Throttle 17 Air Outlet 8 Air Filter 18 Anti Vibration Feet x2 9 Fuel Tank Filler Cap 19 Wheels x2 10 Petrol Engine Assembly 20 Condensation Drain Valve 6 4 1 12 13 19 15 9 EQUIPMENT IDENTIFICATION JEFCIND050P 6 5 2 5 14 3 7 8 10 11 16 17...

Page 7: ...Tank Rating Plate 13 Oil Sight Level Glass 4 Roll Cage 14 Pressure Regulator 5 Recoil Starter Handle 15 Transportation Handle 6 Fuel Valve 16 Air Outlet 7 Throttle 17 Pressure Gauges x2 8 Air Filter 18 Anti Vibration Feet x2 9 Fuel Tank Filler Cap 19 Wheels x2 10 Petrol Engine Assembly 20 Condensation Drain Valve EQUIPMENT IDENTIFICATION JEFCIND100P 6 5 6 4 1 12 13 19 15 9 2 5 14 3 7 8 10 11 16 17...

Page 8: ...ment is suitable for use This compressor must be used on a flat level surface The maximum safe operating angle in any direction is 10 degrees see Fig 8 Do not operate the compressor on inclines in excess of 10 degrees Serious damage to pump components may result from insufficient lubrication Never use the air compressor on a rooftop or elevated position that could allow the unit to fall or be tipp...

Page 9: ...where in this instruction manual Have defective pressure switches replaced by an authorized service centre Do not use compressor if the switch does not turn it on and off Operate the compressor according to the instructions provided in this manual Never allow the compressor to be operated by children individuals unfamiliar with its operation or unauthorized personnel Keep all screws bolts and plat...

Page 10: ...ir compressor Operate the air compressor in well ventilated areas free from obstructions Equip areas with fire extinguishers suitable for electrical fires Do not leave nylon material shirts or jumpers on the compressor Store paint thinners and other flammable liquids in approved containers in a secure location away from the work area Minimum clearance 0 5m Maximum ambient operating temperature 45 ...

Page 11: ... valve orifice area During installation screw on the valve with a torque spanner using the hexagonal part of the body Apply a maximum torque of 30Nm paying attention not to cause any deformation using pincers pliers hammers or tools other than a hexagonal spanner is forbidden and will void warranty Check that the inlet hole and the shutter are not blocked by glue Teflon or similar materials that c...

Page 12: ...rs equipped with a pressure gauge pressure can be seen on the gauge itself Stopping The Compressor Turn the Engine Switch to the OFF position Turn the Fuel Valve to the OFF position Connecting Disconnecting Air Equipment to the Compressor 1 Fit the required coupling to the outlet valve and connect the air hose and equipment to the compressor 2 Adjust the Pressure Regulator Valve to the required ou...

Page 13: ... to tighten this nut securely you can use some PTFE tape on the thread to help create a tighter seal before tightening Fill the oil reservoir with a compatible compressor oil e g Jefferson HT68 Compressor Oil Checking Cleaning the Air Filter Ensure the compressor is turned off and disconnected from the power source Allow the compressor pump and other parts to cool off if changing filter after use ...

Page 14: ...your authorised service agent The compressor is noisy with metallic clangs knocks Bearing or piston problem Low oil level Stop the compressor and contact contact authorised service agent The compressor sounds like it is trying to start Air pressure trapped on piston is resisting the starting effort Turn unit off and on again using the pressure switch This will vent air from the delivery tube Overl...

Page 15: ...le Pressure Vessels Directive Technicka Inspekcia A s Trnavska Cesta 56 821 01 Bratislava Country Slovakia 1354 2016 1628 EU as amended Non Road Mobile Machinery Emissions NRMM VCA The Vehicle Certification Agency 1 The Eastgate Office Centre BS5 6XX Bristol United Kingdom 1580 Equipment Category Air Compressor Item 8 Product Model Description JEFCIND050P 6 5 50L Belt Driven Air Compressor 6 5Hp P...

Page 16: ...USER MANUAL JEFCIND050P 6 5 JEFCIND100P 6 5 BELT DRIVEN AIR COMPRESSOR 6 5HP LONCIN PETROL ENGINE 10Bar www jeffersontools com 16 PARTS DIAGRAM MAIN ASSEMBLY JEFCIND050P 6 5 ...

Page 17: ...le 35 3 4 PL Washer 10 5 Hex Bolt 35 4 1 Bracket 11 1 Swing Pipe 35 5 2 Tube Bracket 12 2 Pl Washer 35 6 4 Hex Nut 13 2 Pl Washer 36 1 Handle 14 2 Hex Nut 37 1 Pressure Regulator 15 1 Ball Valve 38 2 Quick Coupler Mato 16 4 Hex Bolt 39 1 Pressure Gauge 17 2 Hex Nut 40 1 Pressure Gauge 18 2 Guard Bracket 41 1 Elbow 19 7 Discharge Tube 42 1 Nipple 20 1 Discharge tube 43 1 Safety Valve 21 2 Elbow fit...

Page 18: ...USER MANUAL JEFCIND050P 6 5 JEFCIND100P 6 5 BELT DRIVEN AIR COMPRESSOR 6 5HP LONCIN PETROL ENGINE 10Bar www jeffersontools com 18 PARTS DIAGRAM MAIN ASSEMBLY JEFCIND100P 6 5 ...

Page 19: ... V Belt 11 1 Swing Pipe 39 1 Pump Assembly 12 2 Pl Washer 40 1 Hex Bolt 13 2 SP Washer 41 8 SP Washer 14 2 Hex Nut 42 1 4 Hex Bolt 15 1 Ball Valve 42 2 4 SP Washer 16 4 Hex Nut 42 3 4 PL Washer 17 7 Hex Nut 42 4 4 Hex Nut 18 2 Hex Bolt 42 5 2 Tube Bracket 19 2 Guard Bracket 42 6 1 Bracket 20 1 Copper Tube 43 1 Handle 21 2 Sleeve Nut 44 2 Quick Coupler Mato 22 4 Hex Bolt 45 1 Pressure Gauge 23 1 El...

Page 20: ...USER MANUAL JEFCIND050P 6 5 JEFCIND100P 6 5 BELT DRIVEN AIR COMPRESSOR 6 5HP LONCIN PETROL ENGINE 10Bar www jeffersontools com 20 PARTS DIAGRAM PUMP ...

Page 21: ...Oil seal 31 1 Nipple 8 1 Front Support 32 2 Hex Bolt 9 2 Gasket 33 2 SP Washer 10 2 Bearing 34 1 Radiator 11 1 Crankshaft 35 1 Gasket Radiator 12 2 Connecting rod 36 6 Hex Socket Bolt 13 4 Circlip 37 1 Air filter Ass Y 14 2 Piston pin 37 1 1 case 15 2 Piston 37 2 1 Element 16 2 Oil Ring 37 3 1 case 17 2 Scraping ring 38 1 Cylinder head 18 2 Compression Ring 39 1 Gasket Cylinder head 19 2 Piston ri...

Page 22: ...CIND050P 6 5 JEFCIND100P 6 5 BELT DRIVEN AIR COMPRESSOR 6 5HP LONCIN PETROL ENGINE 10Bar www jeffersontools com 22 PARTS LIST DIAGRAM 6 5HP LONCIN ENGINE CYLINDER HEAD PARTS LIST DIAGRAM 6 5HP LONCIN ENGINE CRANK CASE ...

Page 23: ...0P 6 5 JEFCIND100P 6 5 BELT DRIVEN AIR COMPRESSOR 6 5HP LONCIN PETROL ENGINE 10Bar www jeffersontools com 23 PARTS LIST DIAGRAM 6 5HP LONCIN ENGINE CRANK CASE COVER PARTS LIST DIAGRAM 6 5HP LONCIN ENGINE CRANK SHAFT PISTON ...

Page 24: ...D050P 6 5 JEFCIND100P 6 5 BELT DRIVEN AIR COMPRESSOR 6 5HP LONCIN PETROL ENGINE 10Bar www jeffersontools com 24 PARTS LIST DIAGRAM 6 5HP LONCIN ENGINE TIMING SYSTEM PARTS LIST DIAGRAM 6 5HP LONCIN ENGINE STARTER ASSEMBLY ...

Page 25: ...D050P 6 5 JEFCIND100P 6 5 BELT DRIVEN AIR COMPRESSOR 6 5HP LONCIN PETROL ENGINE 10Bar www jeffersontools com 25 PARTS LIST DIAGRAM 6 5HP LONCIN ENGINE DIVERSION ASSEMBLY PARTS LIST DIAGRAM 6 5HP LONCIN ENGINE CARBURETOR ...

Page 26: ...050P 6 5 JEFCIND100P 6 5 BELT DRIVEN AIR COMPRESSOR 6 5HP LONCIN PETROL ENGINE 10Bar www jeffersontools com 26 PARTS LIST DIAGRAM 6 5HP LONCIN ENGINE FLY WHEEL COIL ASSEMBLY PARTS LIST DIAGRAM 6 5HP LONCIN ENGINE GOVERNOR ...

Page 27: ...P 6 5 JEFCIND100P 6 5 BELT DRIVEN AIR COMPRESSOR 6 5HP LONCIN PETROL ENGINE 10Bar www jeffersontools com 27 PARTS LIST DIAGRAM 6 5HP LONCIN ENGINE AIR FILTER MUFFLER ASSEMBLY PARTS LIST DIAGRAM 6 5HP LONCIN ENGINE FUEL TANK ...

Page 28: ...t eliminates the need to provide proof of purchase should a warranty claim be necessary Warranty Repair Should Jefferson confirm the existence of any defect covered by this warranty the defect will be corrected by repair or replacement at an authorized Jefferson dealer or repair centre Packaging Freight Costs The customer is responsible for the packaging of the equipment and making it ready for co...

Page 29: ... is defective and in need of repair and any repairs needed are covered by the warranty policy In order to qualify for warranty cover all equipment presented must have been used serviced and maintained as instructed in the user manual Where repair is not covered by the warranty a quotation for repair labour costs and return delivery will be sent to the customer normally within 7 working days NOTE I...

Page 30: ...USER MANUAL JEFCIND050P 6 5 JEFCIND100P 6 5 BELT DRIVEN AIR COMPRESSOR 6 5HP LONCIN PETROL ENGINE 10Bar www jeffersontools com 30 NOTES ...

Page 31: ...USER MANUAL JEFCIND050P 6 5 JEFCIND100P 6 5 BELT DRIVEN AIR COMPRESSOR 6 5HP LONCIN PETROL ENGINE 10Bar www jeffersontools com 31 ...

Page 32: ...ester Business Park Chester United Kingdom CH4 9QR Tel 44 0 1244 646 048 Email sales jeffersontools com IMPORTANT SAFETY FIRST Before attempting to use this product please read all the safety precautions and operating instructions outlined in this manual to reduce the risk of fire electric shock or personal injury www jeffersontools com www jeffersontools com ...

Reviews: