PAI N T
INDEX
page
page
GENERAL INFORMATION
WET SANDING, BUFFING, AND POLISHING . . . . 2
SPECIFICATIONS
AFTERMARKET PAINT REPAIR PRODUCTS . . . . 3
GEN ERAL I N FORM AT I ON
PAINT CODE
E xt er ior veh icle body color s a r e iden t ified on t h e
Body Code pla t e. Th e pla t e is loca t ed on t h e left side
of t h e da sh pa n el in t h e en gin e com pa r t m en t . Refer
t o t h e In t r odu ct ion sect ion a t t h e fr on t of t h is m a n -
u a l for body code pla t e descr ipt ion . Th e pa in t code is
a lso iden t ified on t h e Veh icle Sa fet y Cer t ifica t ion
La bel wh ich is loca t ed on t h e dr iver s door sh u t fa ce.
Th e color n a m es pr ovided in t h e P a in t a n d Tr im
Code Descr ipt ion ch a r t a r e t h e color n a m es u sed on
m ost r epa ir pr odu ct con t a in er s.
BASE COAT/CLEAR COAT FINISH
On m ost veh icles a t wo-pa r t pa in t a pplica t ion (ba se
coa t /clea r coa t ) is u sed. Color pa in t t h a t is a pplied t o
pr im er is ca lled ba se coa t . Th e clea r coa t pr ot ect s t h e
ba se coa t fr om u lt r a violet ligh t a n d pr ovides a du r a -
ble h igh -gloss fin ish .
WET SANDING, BUFFING, AND POLISHING
Min or a cid et ch in g, or a n ge peel, or sm u dgin g in
clea r coa t or sin gle-st a ge fin ish es ca n be r edu ced
wit h ligh t wet sa n din g, h a n d bu ffin g, a n d polish in g.
If th e fin is h h a s be e n w e t s a n d e d in th e p a s t, it
c a n n o t be
re p e a te d . We t s a n d in g o p e ra tio n
s h o u ld be p e rfo rm e d by a tra in e d a u to m o tiv e
p a in t te c h n ic ia n .
CAUTION: Do not remove clear coat finish, if
equipped. Base coat paint must retain clear coat for
durability.
PAINTED SURFACE TOUCH-UP
Wh en a pa in t ed m et a l su r fa ce h a s been scr a t ch ed
or ch ipped, it sh ou ld be t ou ch ed-u p a s soon a s possi-
ble t o a void cor r osion . F or best r esu lt s, u se Mopa r
!
Scr a t ch F iller /P r im er, Tou ch -Up P a in t s a n d Clea r Top
Coa t . Refer t o In t r odu ct ion gr ou p of t h is m a n u a l for
Body Code P la t e in for m a t ion .
TOUCH-UP PROCEDURE
(1) Scr a pe loose pa in t a n d cor r osion fr om in side
scr a t ch or ch ip.
(2) Clea n a ffect ed a r ea wit h Mopa r
!
Ta r /Roa d Oil
Rem over, a n d a llow t o dr y.
(3) F ill t h e in side of t h e scr a t ch or ch ip wit h a coa t
of filler /pr im er. Do n ot over la p pr im er on t o good su r-
fa ce fin ish . Th e a pplica t or br u sh sh ou ld be wet
en ou gh t o pu ddle-fill t h e defect wit h ou t r u n n in g. Do
n ot st r oke br u sh a pplica t or on body su r fa ce. Allow
t h e filler /pr im er t o dr y h a r d.
(4) Cover t h e filler /pr im er wit h color t ou ch -u p
pa in t . Do n ot over la p t ou ch -u p color on t o t h e or igin a l
color coa t a r ou n d t h e scr a t ch or ch ip. Bu t t t h e n ew
color t o t h e or igin a l color, if possible. Do n ot st r oke
a pplica t or br u sh on body su r fa ce. Allow t ou ch -u p
pa in t t o dr y h a r d.
(5) On veh icles wit h ou t clea r coa t , t h e t ou ch -u p
color ca n be ligh t ly wet sa n ded (1500 gr it ) a n d pol-
ish ed wit h r u bbin g com pou n d.
(6) On veh icles wit h clea r coa t , a pply clea r t op coa t
t o t ou ch -u p pa in t
wit h
t h e sa m e t ech n iqu e a s
descr ibed in St ep 4. Allow clea r t op coa t t o dr y h a r d.
If desir ed, St ep 5 ca n be per for m ed on clea r t op coa t .
23 - 2
BODY
X J
Summary of Contents for Cherokee 1999
Page 1: ...HOFRPH WR WKH HHS KHURNHH OHFWURQLF 6HUYLFH 0DQXDO OLFN 2Q 7KH RJR 7R HJLQ...
Page 19: ...Fig 1 Wheel Alignment Measurements 2 2 SUSPENSION XJ GENERAL INFORMATION Continued...
Page 35: ......
Page 53: ...FRONT AXLES DIAGNOSIS 3 18 DIFFERENTIAL AND DRIVELINE XJ DIAGNOSIS AND TESTING Continued...
Page 54: ...DIAGNOSIS CONTINUED XJ DIFFERENTIAL AND DRIVELINE 3 19 DIAGNOSIS AND TESTING Continued...
Page 77: ...Fig 61 Gear Tooth Contact Patterns 3 42 DIFFERENTIAL AND DRIVELINE XJ ADJUSTMENTS Continued...
Page 86: ...DIAGNOSIS CHART XJ DIFFERENTIAL AND DRIVELINE 3 51 DIAGNOSIS AND TESTING Continued...
Page 87: ...DIAGNOSIS CHART CONTINUED 3 52 DIFFERENTIAL AND DRIVELINE XJ DIAGNOSIS AND TESTING Continued...
Page 112: ...Fig 79 Gear Tooth Contact Patterns XJ DIFFERENTIAL AND DRIVELINE 3 77 ADJUSTMENTS Continued...
Page 122: ...DIAGNOSIS CHART XJ DIFFERENTIAL AND DRIVELINE 3 87 DIAGNOSIS AND TESTING Continued...
Page 123: ...DIAGNOSIS CHART CONTINUED 3 88 DIFFERENTIAL AND DRIVELINE XJ DIAGNOSIS AND TESTING Continued...
Page 143: ...Fig 59 Gear Tooth Contact Patterns 3 108 DIFFERENTIAL AND DRIVELINE XJ ADJUSTMENTS Continued...
Page 185: ......
Page 189: ...Clutch Components 6 4 CLUTCH XJ DIAGNOSIS AND TESTING Continued...
Page 243: ......
Page 251: ...COOLING SYSTEM DIAGNOSIS DIESEL ENGINE 7 8 COOLING SYSTEM XJ DIAGNOSIS AND TESTING Continued...
Page 252: ...XJ COOLING SYSTEM 7 9 DIAGNOSIS AND TESTING Continued...
Page 253: ...7 10 COOLING SYSTEM XJ DIAGNOSIS AND TESTING Continued...
Page 254: ...XJ COOLING SYSTEM 7 11 DIAGNOSIS AND TESTING Continued...
Page 255: ...7 12 COOLING SYSTEM XJ DIAGNOSIS AND TESTING Continued...
Page 260: ...SERPENTINE DRIVE BELT DIAGNOSIS XJ COOLING SYSTEM 7 17 DIAGNOSIS AND TESTING Continued...
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Page 979: ...Fig 26 ABS G Sensor 8W 90 34 8W 90 CONNECTOR LOCA TIONS XJ DESCRIPTION AND OPERATION Continued...
Page 980: ...Fig 27 Rear Lamps XJ 8W 90 CONNECTOR LOCA TIONS 8W 90 35 DESCRIPTION AND OPERATION Continued...
Page 983: ...Fig 30 Liftgate 8W 90 38 8W 90 CONNECTOR LOCA TIONS XJ DESCRIPTION AND OPERATION Continued...
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Page 1034: ...Oil Lubrication System 2 5L Engine XJ 2 5L ENGINE 9 17 DESCRIPTION AND OPERATION Continued...
Page 1075: ...Oil Lubrication System 4 0L Engine 9 58 4 0L ENGINE XJ DESCRIPTION AND OPERATION Continued...
Page 1116: ...XJ ENGINE 9 3 DIAGNOSIS AND TESTING Continued...
Page 1117: ...9 4 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1118: ...XJ ENGINE 9 5 DIAGNOSIS AND TESTING Continued...
Page 1119: ...9 6 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1120: ...XJ ENGINE 9 7 DIAGNOSIS AND TESTING Continued...
Page 1121: ...9 8 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1122: ...XJ ENGINE 9 9 DIAGNOSIS AND TESTING Continued...
Page 1123: ...9 10 ENGINE XJ DIAGNOSIS AND TESTING Continued...
Page 1124: ...XJ ENGINE 9 11 DIAGNOSIS AND TESTING Continued...
Page 1159: ...SPECIFICATIONS ENGINE SPECIFICA TIONS 9 46 ENGINE XJ...
Page 1160: ...XJ ENGINE 9 47 SPECIFICATIONS Continued...
Page 1171: ......
Page 1188: ...Fig 6 Frame Dimensions XJ FRAME AND BUMPERS 13 7 SPECIFICATIONS Continued...
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Page 1293: ...Fig 1 Recirculating Ball Type Gear 19 12 STEERING XJ DESCRIPTION AND OPERATION Continued...
Page 1307: ...SPECIAL TOOLS STEERING LINKAGE Puller C 3894 A Remover Pitman C 4150A 19 26 STEERING XJ...
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Page 1504: ...DIAGNOSIS TABLE XJ TRANSMISSION AND TRANSFER CASE 21 181 DIAGNOSIS AND TESTING Continued...
Page 1600: ...A W 4 TORQUE SPECIFICA TIONS XJ TRANSMISSION AND TRANSFER CASE 21 277 SPECIFICATIONS Continued...
Page 1702: ...Fig 3 Hood Components XJ BODY 23 21 REMOVAL AND INSTALLATION Continued...
Page 1740: ...WELD LOCA TIONS UPPER COWL XJ BODY 23 59 SPECIFICATIONS Continued...
Page 1741: ...UPPER COWL 23 60 BODY XJ SPECIFICATIONS Continued...
Page 1742: ...COWL XJ BODY 23 61 SPECIFICATIONS Continued...
Page 1743: ...A PILLAR 23 62 BODY XJ SPECIFICATIONS Continued...
Page 1744: ...A PILLAR XJ BODY 23 63 SPECIFICATIONS Continued...
Page 1745: ...A PILLAR 23 64 BODY XJ SPECIFICATIONS Continued...
Page 1746: ...A PILLAR XJ BODY 23 65 SPECIFICATIONS Continued...
Page 1747: ...B PILLAR 23 66 BODY XJ SPECIFICATIONS Continued...
Page 1748: ...D PILLAR XJ BODY 23 67 SPECIFICATIONS Continued...
Page 1749: ...FUEL FILLER OPENING 23 68 BODY XJ SPECIFICATIONS Continued...
Page 1750: ...CARGO AREA FLOOR PAN XJ BODY 23 69 SPECIFICATIONS Continued...
Page 1751: ...ROOF AND D PILLAR 23 70 BODY XJ SPECIFICATIONS Continued...
Page 1752: ...LIFTGA TE OPENING XJ BODY 23 71 SPECIFICATIONS Continued...
Page 1753: ...ROOF 23 72 BODY XJ SPECIFICATIONS Continued...
Page 1754: ...ROOF XJ BODY 23 73 SPECIFICATIONS Continued...
Page 1755: ...FRAME RAIL 23 74 BODY XJ SPECIFICATIONS Continued...
Page 1756: ...FRAME RAIL XJ BODY 23 75 SPECIFICATIONS Continued...
Page 1757: ...FRAME RAIL 23 76 BODY XJ SPECIFICATIONS Continued...
Page 1758: ...FRAME RAIL XJ BODY 23 77 SPECIFICATIONS Continued...
Page 1759: ...REINFORCEMENT 23 78 BODY XJ SPECIFICATIONS Continued...
Page 1760: ...FRONT INNER FENDER XJ BODY 23 79 SPECIFICATIONS Continued...
Page 1761: ...FRONT INNER FENDER AND RADIA TOR CLOSURE PANEL 23 80 BODY XJ SPECIFICATIONS Continued...
Page 1762: ...REINFORCEMENT FRONT FENDER XJ BODY 23 81 SPECIFICATIONS Continued...
Page 1763: ...BODY SIDE 23 82 BODY XJ SPECIFICATIONS Continued...
Page 1764: ...REAR WHEELHOUSE XJ BODY 23 83 SPECIFICATIONS Continued...
Page 1765: ...REAR INNER WHEELHOUSE 23 84 BODY XJ SPECIFICATIONS Continued...
Page 1766: ...BODY SIDE XJ BODY 23 85 SPECIFICATIONS Continued...
Page 1767: ...BODY SIDE 23 86 BODY XJ SPECIFICATIONS Continued...
Page 1768: ...BODY SIDE XJ BODY 23 87 SPECIFICATIONS Continued...
Page 1769: ...BODY SIDE 23 88 BODY XJ SPECIFICATIONS Continued...
Page 1770: ...BODY SIDE XJ BODY 23 89 SPECIFICATIONS Continued...
Page 1771: ...BODY SIDE 23 90 BODY XJ SPECIFICATIONS Continued...
Page 1772: ...UNDERBODY XJ BODY 23 91 SPECIFICATIONS Continued...
Page 1773: ...UNDERBODY 23 92 BODY XJ SPECIFICATIONS Continued...
Page 1774: ...UNDERBODY XJ BODY 23 93 SPECIFICATIONS Continued...
Page 1775: ...UNDERBODY 23 94 BODY XJ SPECIFICATIONS Continued...
Page 1776: ...UNDERBODY XJ BODY 23 95 SPECIFICATIONS Continued...
Page 1777: ...UNDERBODY 23 96 BODY XJ SPECIFICATIONS Continued...
Page 1778: ...UNDERBODY XJ BODY 23 97 SPECIFICATIONS Continued...
Page 1779: ...UNDERBODY 23 98 BODY XJ SPECIFICATIONS Continued...
Page 1780: ...UNDERBODY XJ BODY 23 99 SPECIFICATIONS Continued...
Page 1781: ...UNDERBODY 23 100 BODY XJ SPECIFICATIONS Continued...
Page 1782: ...UNDERBODY XJ BODY 23 101 SPECIFICATIONS Continued...
Page 1783: ...BODY SEALING LOCA TIONS APPLICA TION METHODS 23 102 BODY XJ SPECIFICATIONS Continued...
Page 1784: ...COWL AND DASH PANEL XJ BODY 23 103 SPECIFICATIONS Continued...
Page 1785: ...DASH PANEL AND FLOOR PAN 23 104 BODY XJ SPECIFICATIONS Continued...
Page 1786: ...FLOOR PAN XJ BODY 23 105 SPECIFICATIONS Continued...
Page 1787: ...REAR INNER WHEELHOUSE 23 106 BODY XJ SPECIFICATIONS Continued...
Page 1788: ...FRONT INNER WHEELHOUSE XJ BODY 23 107 SPECIFICATIONS Continued...
Page 1789: ...BODY SIDE 23 108 BODY XJ SPECIFICATIONS Continued...
Page 1790: ...BODY SIDE XJ BODY 23 109 SPECIFICATIONS Continued...
Page 1791: ...BODY SIDE 23 110 BODY XJ SPECIFICATIONS Continued...
Page 1792: ...ROOF PANEL XJ BODY 23 111 SPECIFICATIONS Continued...
Page 1793: ...FUEL FILLER HOUSING 23 112 BODY XJ SPECIFICATIONS Continued...
Page 1794: ...LIFTGA TE OPENING XJ BODY 23 113 SPECIFICATIONS Continued...
Page 1795: ...STRUCTURAL ADHESIVE LOCA TIONS LEFT QUARTER PANEL 23 114 BODY XJ SPECIFICATIONS Continued...
Page 1796: ...REAR WHEELHOUSE XJ BODY 23 115 SPECIFICATIONS Continued...
Page 1797: ...ROOF BOWS 23 116 BODY XJ SPECIFICATIONS Continued...
Page 1798: ...BODY GAP AND FLUSH MEASUREMENTS XJ BODY 23 117 SPECIFICATIONS Continued...
Page 1805: ...ENGINE COMPARTMENT 23 124 BODY XJ SPECIFICATIONS Continued...
Page 1807: ...SPECIAL TOOLS BODY Remover Moldings C 4829 23 126 BODY XJ...
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Page 1940: ...FASTENER IDENTIFICATION XJ INTRODUCTION 5 GENERAL INFORMATION Continued...
Page 1941: ...FASTENER STRENGTH 6 INTRODUCTION XJ GENERAL INFORMATION Continued...
Page 1943: ...METRIC CONVERSION 8 INTRODUCTION XJ GENERAL INFORMATION Continued...
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