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CAUTION!

Driving with a hot cooling system could damage
your vehicle. If the temperature gauge reads “H”,
pull over and stop the vehicle. Idle the vehicle with
the air conditioner turned off until the pointer drops
back into the normal range. If the pointer remains on
the “H”, and you hear continuous chimes, turn the
engine off immediately, and call for service.

JACKING AND TIRE CHANGING

WARNING!

Getting under a jacked-up vehicle is dangerous.
The vehicle could slip off the jack and fall on you.
You could be crushed. Never get any part of your
body under a vehicle that is on a jack. If you need
to get under a raised vehicle, take it to a service
center where it can be raised on a lift.

The jack is designed to use as a tool for changing
tires only. The jack should not be used to lift the
vehicle for service purposes. The vehicle should
be jacked on a firm level surface only. Avoid ice or
slippery areas.

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WHAT TO DO IN EMERGENCIES

Summary of Contents for 2006 Wrangler

Page 1: ...HICLE 11 3 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 49 4 UNDERSTANDING YOUR INSTRUMENT PANEL 143 5 STARTING AND OPERATING 179 6 WHAT TO DO IN EMERGENCIES 251 7 MAINTAINING YOUR VEHICLE 263 8 MAINTENANCE SCHEDULES 317 9 IF YOU NEED CONSUMER ASSISTANCE 339 10 INDEX 347 1 2 3 4 5 6 7 8 9 10 ...

Page 2: ......

Page 3: ...INTRODUCTION CONTENTS 䡵 Introduction 4 Roll Over Warning 4 䡵 How To Use This Manual 7 䡵 Warnings And Cautions 7 䡵 Vehicle Identification Number 8 䡵 Vehicle Modifications Alterations 9 1 ...

Page 4: ...cle don t overload it or expect it to overcome the laws of nature Always observe federal state provincial and local laws wherever you drive As with other vehicles of this type failure to operate this vehicle correctly may result in loss of control or an accident Be sure to read On Road Off Road Driving Tips in this manual Roll Over Warning Utility vehicles have a significantly higher roll over rat...

Page 5: ...g injuries by 2 million annually In a roll over crash an unbelted person is significantly more likely to die than a person wearing a seal belt Always buckle up Although your vehicle may be equipped with a soft top or optional hard top to give the occupants protection from the weather these tops do not offer structural protection in the event of an accident and do not change the open body character...

Page 6: ...o acquaint you with the operation and maintenance of your new vehicle It is supplemented by a Warranty Information Booklet and various customer oriented documents You are urged to read these publications carefully Following the instruc tions and recommendations in this manual will help assure safe and enjoyable operation of your vehicle NOTE After you read the manual it should be stored in the veh...

Page 7: ...ts or other reproductive harm HOW TO USE THIS MANUAL Consult the table of contents to determine which section contains the information you desire The detailed index at the rear of the manual contains a complete listing of all subjects WARNINGS AND CAUTIONS This manual contains WARNINGS against operating procedures which could result in an accident or bodily injury It also contains CAUTIONS against...

Page 8: ...l pad visible from outside of vehicle through windshield This number also appears on the Automobile Information Disclosure Label affixed to a window on your vehicle Save this label for a convenient record of your vehicle identification number and optional equipment NOTE It is illegal to remove the VIN plate Vehicle Identification Number 8 INTRODUCTION ...

Page 9: ...FICATIONS ALTERATIONS WARNING Any modifications or alterations to this vehicle could seriously affect its roadworthiness and safety and may lead to an accident resulting in serious injury or death INTRODUCTION 9 1 ...

Page 10: ......

Page 11: ...t Service 16 Replacement Keys 16 Customer Key Programming 16 General Information 17 䡵 Illuminated Entry If Equipped 17 䡵 Steering Wheel Lock If Equipped 17 To Manually Lock The Steering Wheel 18 To Release The Steering Wheel Lock 18 䡵 Doors And Locks 18 Door Locks 19 䡵 Occupant Restraints 19 Lap Shoulder Belts 20 Adjustable Upper Shoulder Belt Anchorage 25 Seat Belts And Pregnant Women 26 2 ...

Page 12: ...raint Systems SRS Airbags 27 Child Restraint 34 䡵 Engine Break In Recommendations 44 䡵 Safety Tips 45 Exhaust Gas 45 Safety Checks You Should Make Inside The Vehicle 46 Safety Checks You Should Make Outside The Vehicle 47 12 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE ...

Page 13: ...ed by the dealer from your vehicle invoice Ignition Key Insert the key fully then turn the switch to one of the four illustrated positions The key can be inserted or with drawn only in the LOCK position To remove the ignition key on models with an automatic transmission place the gearshift lever in P Park turn the ignition key to LOCK and remove the key Ignition Key Positions THINGS TO KNOW BEFORE...

Page 14: ...e key from the ignition and lock all doors when leaving the vehicle unattended SENTRY KEY IMMOBILIZER SYSTEM IF EQUIPPED The Sentry Key Immobilizer System SKIM prevents unauthorized operation of the vehicle by disabling the engine The system will shut the engine down after 2 seconds of running if an invalid key is used to start the vehicle This system utilizes ignition keys which have an electroni...

Page 15: ...which has not been programmed is also considered an invalid key even if it is cut to fit the ignition for that vehicle If the SKIM indicator light comes on during normal vehicle operation it has been running for longer than 10 seconds a fault has been detected in the electronics and the vehicle should be serviced as soon as possible NOTE The Sentry Key Immobilizer System is not compatible with rem...

Page 16: ...ler replacement of keys Duplication of keys may be performed at an authorized dealer or by using the Customer Key Programming procedure This procedure consists of programming a blank key to the vehicle electronics A blank key is one which has never been programmed NOTE When having the Sentry Key System serviced bring all vehicle keys to the dealer Customer Key Programming You can program new keys ...

Page 17: ...f Industry Canada Operation is subject to the following two conditions 1 This device may not cause harmful interference 2 This device must accept any interference that may be received including interference that may cause undes ired operation ILLUMINATED ENTRY IF EQUIPPED The interior lights will come on when you open any door The lights will remain on after all of the doors are closed and then fa...

Page 18: ...urned the wheel to the right to engage the lock you must turn the wheel slightly to the right to disengage it If you turned the wheel to the left to engage the lock turn the wheel slightly to the left to disengage it DOORS AND LOCKS NOTE The ignition key that is used to start the vehicle is used to lock or unlock the doors tailgate and console storage To unlock doors and tailgate insert the key an...

Page 19: ...the vehicle always remove the key from the ignition lock and lock your vehicle Do not leave children unattended in the vehicle or with access to an unlocked vehicle Unsupervised use of vehicle equipment may cause severe per sonal injuries and death OCCUPANT RESTRAINTS Some of the most important safety features in your vehicle are the restraint systems These include the front and rear seat belts fo...

Page 20: ...n short trips Someone on the road may be a poor driver and cause a collision that includes you This can happen far away from home or on your own street Research has shown that seat belts save lives and that they can reduce the seriousness of injuries in a collision Some of the worst injuries happen when people are thrown from the vehicle Seat belts reduce the possibility of ejection and the risk o...

Page 21: ...rrectly is dangerous Seat belts are designed to go around the large bones of your body These are the strongest parts of your body and take the forces of a collision the best Wearing your belt in the wrong place could make your injuries in a collision much worse You might suffer internal injuries or you could even slide out of part of the belt Follow these instruc tions to wear your seat belt safel...

Page 22: ...ck of the front seat next to your arm in the rear seat Grasp the latch plate and pull out the belt Slide the latch plate up the webbing as far as necessary to allow the belt to go around your lap 3 When the belt is long enough to fit insert the latch plate into the buckle until you hear a click Latch Plate 22 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE ...

Page 23: ...the arm can cause internal injuries Ribs aren t as strong as shoulder bones Wear the belt over your shoulder so that the strongest bones will take the force in a collision A shoulder belt placed behind will not protect you from injury during a collision You are more likely to hit your head in a collision if you do not wear your shoulder belt The lap and shoulder belt are meant to be used together ...

Page 24: ...e belt is straight If you cannot straighten a belt in your vehicle take it to your dealer and have it fixed 5 Position the shoulder belt on your chest so that it is comfortable and not resting on your neck The retractor will withdraw any slack in the belt 6 To release the belt push the red button on the buckle The belt will automatically retract to its stowed position If necessary slide the latch ...

Page 25: ...houlder Belt Anchorage In the front seats the shoulder belt anchorage can be adjusted upward or downward to position the belt away from your neck Push in on the anchorage near your outside shoulder and slide it up or down to reach the position that serves you best As a guide if you are shorter than average you will prefer a lower position and if you are taller than average you ll prefer a higher p...

Page 26: ... a seat belt is too short even when fully extended and when the adjustable upper shoulder belt anchorage if equipped is in its lowest position your dealer can provide you with a seat belt extender This extender should be used only if the existing belt is not long enough When it is not required remove the extender and store it WARNING Using a seat belt extender when not needed can increase the risk...

Page 27: ...he airbag covers NOTE The front airbags are certified to the Federal regulations that allow less forceful deployment NOTE Airbag covers may not be obvious in the interior trim but they will open to allow airbag deployment WARNING Do not put anything on or around the front airbag covers or attempt to manually open them You may damage the airbags and you could be injured be cause the airbags are no ...

Page 28: ...ren up to 20 lbs 9 kg and at least one year old should NEVER ride in the front seat of a vehicle with a passen ger front airbag unless the airbag is turned off An airbag deployment can cause severe injury or death to infants in this position Children that are not big enough to properly wear the vehicle seat belt Refer to Child Restraint in this section should be secured in the rear seat in a child...

Page 29: ...on the airbags alone could lead to more severe injuries in a collision The airbags work with your seat belt to restrain you properly In some collisions the airbags won t deploy at all Always wear your seat belts even though you have airbags Being too close to the steering wheel or instru ment panel during airbag deployment could cause serious injury Airbags need room to inflate Sit back comfortabl...

Page 30: ...so monitors the readiness of the electronic parts of the system whenever the ignition switch is in the START or ON position These include all of the items listed above except the knee bolster the instru ment panel and the steering wheel and column If the ignition key is in the OFF or ACC position or not in the ignition the airbags are not on and will not inflate Also the ORC turns on the Airbag Wa...

Page 31: ...ls the inflator units A large quantity of nontoxic gas is generated to inflate the airbags The airbag covers separate and fold out of the way as the bags inflate to full size The bags fully inflate in about 50 milliseconds This is about half of the time it takes to blink your eyes The airbags then quickly deflate while helping to restrain the driver and front passenger The driver s front airbag ga...

Page 32: ...loor They are not caused by contact with chemicals They are not permanent and normally heal quickly However if you haven t healed significantly within a few days or if you have any blistering see your doctor immediately As the airbags deflate you may see some smoke like particles The particles are a normal by product of the process that generates the nontoxic gas used for airbag inflation These ai...

Page 33: ...y the components or wiring including adding any kind of badges or stickers to the steering wheel hub trim cover or the upper right side of the instrument panel Do not modify the front bumper vehicle body structure or frame You need proper knee impact protection in a collision Do not mount or locate any aftermarket equipment on or behind the knee bolster It is dangerous to try to repair any part of...

Page 34: ...the 6 to 8 second interval The Airbag Warning Light flickers or comes on and remains on while driving Child Restraint Everyone in your vehicle needs to be buckled up all the time babies and children too Every state in the United States and all Canadian provinces require that small children ride in proper restraint systems This is the law and you can be prosecuted for ignoring it Children 12 years ...

Page 35: ...rier is for babies weigh ing up to about 20 lbs 9 kg and one year old or more The infant restraint must NEVER be used in the front seat of a vehicle with a front passenger airbag unless the airbag is turned off An airbag deployment could cause severe injury or death to infants in this position The infant carrier is held in the vehicle by the lap belt lap shoulder belt or the LATCH child restraint ...

Page 36: ...front shield and are held in the vehicle by the lap portion or lap belt For additional information refer to www seatcheck org or call 1 866 SEATCHECK WARNING Improper installation can lead to failure of an infant or child restraint It could come loose in a collision The child could be badly injured or killed Follow the manufacturer s directions ex actly when installing an infant or child restraint...

Page 37: ... Pull up on the shoulder portion of the lap shoulder belt or on the free end of the lap belt to tighten the belt The cinching latch plate will keep the belt tight however any seat belt system will loosen with time so check the belt occasionally and pull it tight if necessary In the rear seat you may have trouble tightening the lap belt or lap shoulder belt on the child restraint because the buckle...

Page 38: ... seat belts instead securing the child restraint using lower anchorages and upper tether straps from the child restraint to the vehicle structure LATCH compatible child restraint systems are now avail able However because the lower anchorages are to be introduced over a period of years child restraint systems having attachments for those anchorages will continue to also have features for installat...

Page 39: ...hicle The two rear outboard seating positions have lower anchorages that are capable of accommodating LATCH compatible child seats having flexible webbing mounted lower attachments Child seats with fixed lower attach ments must be installed in the outboard positions only Regardless of the specific type of lower attachment NEVER install LATCH compatible child seats such that two seats share a commo...

Page 40: ...eat to install the child restraint You will easily feel them if you run your finger along the intersection of the seatback and seat cushion surfaces In addition there are tether strap anchorages behind the rear seat on the floor behind each rear outboard seating position Rear Seat Latch Anchors Rear Seat Tether Anchor 40 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE ...

Page 41: ...ing aside the seat cover material Then attach the tether strap to the rear tether anchorage being careful to route the tether strap to provide the most direct path between the anchor and the child restraint If the Add A Trunk option is present in the vehicle the lid should be opened and positioned against the back of the rear seat prior to attaching and adjusting the strap Finally tighten all thre...

Page 42: ...t the latch plate from the buckle and twist the short buckle end belt several times to shorten it Insert the latch plate into the buckle with the release button facing out If the belt still cannot be tightened or if by pulling and pushing on the restraint loosens the belt you may need to do something more Disconnect the latch plate from the buckle turn the buckle around and insert the latch plate ...

Page 43: ... for Booster Seats Children who are large enough to wear the shoulder belt comfortably and whose legs are long enough to bend over the front of the seat when their back is against the seat back should use the lap shoulder belt in a rear seat Make sure that the child is seated upright in the seat The lap belt portion should be low on the hips and as snug as possible Rear Seat Tether Anchor THINGS T...

Page 44: ... long break in period is not required for the engine in your new vehicle Drive moderately during the first 300 miles 500 km After the initial 60 miles 100 km speeds up to 50 or 55 mph 80 or 90 km h are desirable While cruising brief full throttle acceleration within the limits of local traffic laws contributes to a good break in Wide open throttle acceleration in low gear can be detrimental and sh...

Page 45: ...ne in a closed area such as a garage and never sit in a parked vehicle with the engine running for a extended period If the vehicle is stopped in an open area with engine running for more than a short period adjust the ventilation system to force fresh outside air into the vehicle Guard against carbon monoxide with proper mainte nance Have the exhaust system inspected every time the vehicle is rai...

Page 46: ...Seat belt assemblies must be replaced after an accident if they have been damaged bent retractor torn webbing etc If there is any question regarding belt or retractor condition replace the belt Airbag Warning Light The light should come on and remain on for 6 to 8 seconds as a indicator check when the ignition switch is first turned on If the indicator is not lit during starting have it serviced I...

Page 47: ...ss and tires includ ing spare for proper pressure Lights Have someone observe the operation of all exterior lights while you work the controls Check turn signal and high beam indicator lights on the instrument panel Fluid Leaks Check area under vehicle after overnight parking for fuel coolant oil or other fluid leaks Also if gasoline fumes are detected the cause should be located and corrected imm...

Page 48: ......

Page 49: ...e Mirror If Equipped 52 Compass Calibration 54 Outside Mirrors 56 䡵 Seats 57 Front Seat Adjustment 58 Front Seat Adjustment Recline 58 Tilting Front Seats 59 Fold And Tumble Rear Seat 59 Removing The Rear Seat 61 Replacing The Rear Seat 62 䡵 To Open And Close The Hood 62 䡵 Lights 64 Interior Lights 64 Multi Function Control Lever 64 3 ...

Page 50: ...mittent Wiper System 67 Windshield Wiper Operation 67 Windshield Washers 68 Mist Feature 68 䡵 Tilt Steering Column 68 䡵 Electronic Speed Control 69 To Activate 69 To Set At A Desired Speed 70 To Deactivate 70 To Resume Speed 70 To Vary The Speed Setting 70 To Accelerate For Passing 70 䡵 Electrical Power Outlet 71 Electrical Outlet Use With Engine Off 72 䡵 Cup Holders 72 䡵 Storage 73 Glove Compartm...

Page 51: ...t Top 103 䡵 Soft Top Sunrider Equipped Models 111 Folding Down The Soft Top 113 Putting Up The Soft Top 120 Sunrider If Equipped 127 䡵 Door Frame 130 Door Frame Removal 130 Door Frame Installation 131 䡵 Folding Windshield 132 Lowering The Windshield And Removing Side Bars 134 Raising The Windshield And Replacing Side Bars 138 䡵 Rear Window Features Hard Top Only 139 Rear Window Defogger 139 Rear W...

Page 52: ...h three buttons the left switch for the left LED lamp the right switch for the right side LED lamp and the center switch for the compass temperature function Pressing the left and right switches simultaneously for more than 5 sec onds will turn the auto dim function on or off If the feature is turned off it will automatically turn back on with the next ignition cycle A green light next to the righ...

Page 53: ...tion directly onto the mirror Apply the solution onto a clean cloth and wipe the mirror clean The compass temperature display provides the outside temperature and one of eight compass headings N NE E SE S SW W NW Each time the center button is pressed and released within 3 seconds the display toggles through the follow ing three configurations display compass temperature Fahrenheit display compass...

Page 54: ...ration and eliminate initial erroneous compass head ings Manual Calibration If the compass appears erratic and CAL does not appear you must manually put the compass into the calibration mode To ensure proper compass calibration make sure the compass variance is properly set before manually calibrating the compass refer to Compass Variation Adjustment To put the compass into calibration mode Turn t...

Page 55: ...ce between magnetic and geographic north is great enough to cause the compass to give false readings If this occurs the compass variance must be set according to the Compass Variance Map NOTE When the mirror is in the VAR mode the letter Z will be displayed along with the currently selected zone number UNDERSTANDING THE FEATURES OF YOUR VEHICLE 55 3 ...

Page 56: ...nter button will select a new variance zone When the proper zone is selected wait 5 seconds to resume normal operation Outside Mirrors To receive maximum benefit adjust the outside mirror s to center on the adjacent lane of traffic with a slight overlap of the view obtained on the inside mirror Outside Rear View Mirror 56 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 57: ... or other object Use your inside mirror when judging the size or distance of a vehicle seen in the right side mirror SEATS WARNING Adjusting a seat while the vehicle is moving is dangerous The sudden movement of the seat could cause you to lose control The seat belt might not be properly adjusted and you could be injured Adjust any seat only while the vehicle is parked UNDERSTANDING THE FEATURES O...

Page 58: ...tch engages fully Front Seat Adjustment Recline To adjust seatback lift lever lean back and release lever at desired position To return seatback lift the lever lean forward and release the lever Front Seat Adjuster Bar Front Seat Recline Lever 58 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 59: ...and be seriously or even fatally injured Use the recliner only when the vehicle is parked Tilting Front Seats Push the lever upward on the seatback to tilt the entire seat forward Fold And Tumble Rear Seat To expand the cargo area 1 Slide seat belts through the seat cushions into the cargo area Front Seat Tilt Lever UNDERSTANDING THE FEATURES OF YOUR VEHICLE 59 3 ...

Page 60: ... release lever and fold seatback for ward 3 Slowly flip the entire seat forward 4 When completed return seat to it s normal position Rear Seat Release Lever Folding Rear Seat 60 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 61: ...any area of your vehicle that is not equipped with seats and seat belts Be sure everyone in your vehicle is in a seat and using a seat belt properly First fold the rear seat forward following steps 1 through 3 under Fold and Tumble Rear Seat in this section Press down on release bar on each side and pull seat out and away from lower bracket Remove seat from the vehicle Release Bar Location UNDERST...

Page 62: ... personal injury passen gers should not be seated in the rear cargo area with the rear seat folded down or removed from the vehicle The rear cargo space is intended for load carrying purposes only not for passengers who should sit in seats and use seat belts TO OPEN AND CLOSE THE HOOD To open hood first release both hood latches Hood Latch Location 62 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 63: ... slot in the radiator support To close the hood remove the support rod from the radiator support and place it in the retaining clip Lower the hood slowly then let it drop the last few inches Secure both of the hood latches WARNING If the hood is not fully latched it could fly up when the vehicle is moving and block your forward vision Be sure all hood latches are latched fully before driving Hood ...

Page 64: ...ll brightness during the daytime This can be helpful when driving with your headlights on during the daytime such as in a parade or a funeral procession To activate this feature rotate the left stalk one detent lower than the dome light Multi Function Control Lever The multi function control lever controls the operation of the parking lights headlights headlight beam selection passing light fog li...

Page 65: ...off a chime will sound when the driver s door is opened Headlight Dimmer Switch Pull the multi function control lever towards you to switch the headlights to HIGH beam Pull the muti function control lever a second time to switch the head lights to LOW beam Passing Light You can signal another vehicle with your headlights by lightly pulling the multi function control lever toward the steering wheel...

Page 66: ...ar turn signal lights You can signal a lane change by moving the lever partially up or down without moving beyond the detent If either light remains on and does not flash or there is a very fast flash rate check for a defective outside light bulb If an indicator fails to light when the lever is moved it would suggest that the fuse or indicator bulb is defective NOTE A tone will chime if the turn s...

Page 67: ...rmittent wiper when weather conditions make a single wiping cycle with a variable pause be tween cycles desirable Move the lever to the DELAY position then select the delay interval by turning the end of the lever The delay can be regulated from a maximum of approximately 18 seconds between cycles to a cycle every second Windshield Wiper Operation Move the lever upward to the second detent for LO ...

Page 68: ... will operate for as long as the lever is held plus two wipe cycles then turn OFF Mist Feature Push down on the wiper lever to activate a single wipe to clear off road mist or spray from a passing vehicle As long as the lever is held down the wipers will continue to operate TILT STEERING COLUMN To tilt the column push down on the lever below the turn signal control and move the wheel up or down as...

Page 69: ...akes over accelerator opera tions at speeds greater than 35 mph 56 km h The controls are mounted on the steering wheel and consist of ON OFF SET RESUME ACCEL CANCEL and COAST controls To Activate Press and release the ON OFF button to turn the system on To turn the system off press the ON OFF button again The system should be turned off when not in use The CRUISE indicator light in the instrument ...

Page 70: ...o Vary The Speed Setting When the Speed Control is on and set speed can be increased by pressing and holding the RESUME ACCEL button When the button is released a new set speed will be established Tapping the RESUME ACCEL button once will result in a 2 mph 3 km h speed increase Each time the button is tapped speed increases so tapping the button three times will increase speed by 6 mph 9 km h etc ...

Page 71: ...hen not in use is dangerous You could accidentally set the system or cause it to go faster than you want You could lose control and have an accident Always turn the system off when you are not using it ELECTRICAL POWER OUTLET To the right of the cigar lighter if equipped is the 12 volt power outlet The outlet is connected directly to the battery items plugged into this outlet may discharge the bat...

Page 72: ...se these intermittently and with greater caution After the use of high power draw accessories or long periods of the vehicle not being started with accesso ries still plugged in the vehicle must be driven a sufficient length of time to allow the alternator to recharge the vehicle s battery Power outlets are designed for accessory plugs only Do not hang any type of accessory or accessory bracket fr...

Page 73: ...engers have cup holders at the rear of the center console STORAGE Glove Compartment To open the glove compartment pull the latch up Rear Cup Holders Glove Compartment UNDERSTANDING THE FEATURES OF YOUR VEHICLE 73 3 ...

Page 74: ...nd release the spring loaded latch pins The cover of the Add A Trunk can then be raised When the Add A Trunk is not desired it can be easily removed from the rear compartment Remove the four knobs that secure the trunk to the body Lift the Add A Trunk out and place the knobs in the molded in storage area Storage space is also provided for the wheel lock and lock key tool Do not leave the Add A Tru...

Page 75: ...oft top should both tops remain on the vehicle at the same time Removing The Soft Top 1 Locate and remove the 2 boxes that contain the following items right and left door frames door frame attachment knobs 4 right and left quarter windows rear tailgate window 2 Remove the hard top Refer to Hard Top Removal in this section 3 Remove the soft top bow assembly pivot bracket screws 2 per side for Wrang...

Page 76: ...acket Remove the soft top from the vehicle and store in a clean dry location 5 Unzip the zipper on the sport bar cover to expose the pivot bracket Remove the brackets using a T40 Torx威 head driver Recover and re zip the sports bar cover Store pivot brackets and screws in a safe place 76 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 77: ...res refer to Soft Top in this section 1 Locate and remove the following items prior to hard top removal right and left door frames door frame attachment knobs 4 right and left quarter windows rear tailgate window 2 Remove the hard top Refer to Hard Top Removal in this section 3 Install the door frames Refer to Door Frame in this section UNDERSTANDING THE FEATURES OF YOUR VEHICLE 77 3 ...

Page 78: ... door frames have been removed re install them refer to Door Frame in this section c Lay the soft top back into the vehicle with the curved portion of the bows facing upward d Tap the knuckles on the side with a rubber mallet to reattach them to the pivot bracket e Screw the pivot screws back into place Secure them until they are snug being careful not to cross thread the screws CAUTION Do not ove...

Page 79: ...way from the plastic header with latches 9 Pull all of the soft top fabric toward the rear of the vehicle and wrap around the plastic header For Unlimited Models Pull all of the soft top fabric toward the rear of the vehicle Remove the three screws from the header Pull fabric over header until holes line up Reinstall screws through fabric holes and into header Repeat for the other side Refer to th...

Page 80: ...atches up and over the sport bar As the header reaches the top locate the 2 bow and push it up and over the sport bar 12 Move to the side of the vehicle and pull the side bow forward and down You will see the 3 bow rise from the rear of the vehicle 80 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 81: ...nclip and move the sun visor to the side 14 Open the header latches and engage the hooks on each side into the windshield slot NOTE Do not latch at this time UNDERSTANDING THE FEATURES OF YOUR VEHICLE 81 3 ...

Page 82: ...l some of the fabric down and around the corners Repeat this step for the other side For Unlimited Models Pull the side bow forward and down Make certain the blocks on the side bows line up with the retainers on the door rails Ensure the blocks are locked in place NOTE Do not tuck the drip rail retainers into the frame at this time 82 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 83: ...them hang down NOTE Do not tuck the sail panel retainers at this time 17 Enter the vehicle and sit in the rear seat Look up at the 2 bow and attach the Velcro威 around it Exit the vehicle and move to the rear of the vehicle Fold the rear seat and sit in the rear cargo area For Wrangler Models Look up at the 3 bow and locate the four snaps on the 3 bow Grasp the fabric rearward of the 3 bow fabric c...

Page 84: ...g fabric holes Refer to the Instruction Sheet in the soft top for additional informa tion and photos 18 Align the sail panel retainer to the edge of the body side retainer at the rear Tuck the sail panel into the body side retainer beginning from the rear and working to the corner Tuck the retainer around the corner and continue forward 84 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 85: ...arter window temporarily to the Velcro威 Start and zip the zipper only about 1 inch 2 5 cm At this time it is necessary to tuck in the door frame retainer After the door frame retainer has been tucked in com pletely remove the window from the Velcro威 and finish zipping in the window Tuck and secure the Velcro威 flaps which are above and to the rear of the quarter window Repeat this step for the othe...

Page 86: ...d the rear window Remove and discard the end caps Slide the retainer bar over the receiver at the bottom inside of the rear window with the bulky seal away from you NOTE To assist in getting the rear window zippers started lay the bar inside the vehicle on the wheel wells and uninstall half of the left sail panel from the bodyside retainer beginning near the tailgate to expose zipper ends 86 UNDER...

Page 87: ...pper ends Run the upper zipper around the window to the right side leaving the lower zipper end at the start on the left 23 Tuck in the retainer bar ends into the tailgate clips on each side of the tailgate opening UNDERSTANDING THE FEATURES OF YOUR VEHICLE 87 3 ...

Page 88: ...r window under the tailgate clips Reinstall the left sail panel if it was untucked to get the rear window zipper started 25 Tuck the drip rail retainers into the door frame slots above the door on both sides 88 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 89: ... to carry any addi tional loads such as roof racks spare tires build ing hunting or camping supplies and or lug gage etc Also it was not designed as a structural member of the vehicle and thus cannot properly carry any additional loads other than environmen tal rain snow etc UNDERSTANDING THE FEATURES OF YOUR VEHICLE 89 3 ...

Page 90: ...ide or fully removed Hard Top Removal 1 Fold down the sun visors and move them to the side 2 Unlatch the two hard top latches located at the top of the windshield 3 Unbolt the six Torx威 head screws which secure the hard top to the vehicle using a 40 Torx威 head driver 90 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 91: ... seat belt retractor Grasp the nut to prevent this from occurring NOTE On a dual top vehicle the two rear and center nuts are retained onto the bodyside 4 Open both doors 5 Open tailgate all the way to ensure clearance of the rear window glass Lift rear window glass UNDERSTANDING THE FEATURES OF YOUR VEHICLE 91 3 ...

Page 92: ...ft side corner of the vehicle 7 Disconnect the washer hose and install the tethered cap CAUTION Make sure storage cap is installed to prevent foreign materials from entering tube and clogging system 92 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 93: ...he right until you can only see the latch on one end right of the connector This will unlock connector tab allowing the tab to be pressed down and enabling the harness to be disconnected from the hard top 9 Remove the hard top from the vehicle NOTE If the doors are to be removed pull the 4 fuse from the fuse block to prevent dome lamp illumination UNDERSTANDING THE FEATURES OF YOUR VEHICLE 93 3 ...

Page 94: ...dshield frame so that there is no overhang Also make sure that the hard top is sitting flush with the body at the sides and check to ensure that there is a uniform gap between the lift glass and hard top SOFT TOP CAUTION The soft top is not designed to carry any addi tional loads such as roof racks spare tires build ing hunting or camping supplies and or lug gage etc Also it was not designed as a ...

Page 95: ...e rear or side curtains CAUTION Do not run a fabric top through an automatic car wash Window scratches and wax build up may result Do not lower the top when the temperature is below 41 F 5 C Damage to the top may result Do not lower the top when the windows are dirty Grit may scratch the window Do not move your vehicle until the top has been either fully attached to the windshield frame or fully l...

Page 96: ...ury during an accident Remember always wear seat belts Folding Down The Soft Top NOTE Clean side and rear windows before removal to assist in preventing scratching during removal of the soft top If zippers are difficult to operate due to road dust etc clean them with a mild soap solution and a small brush Cleaning products are available through your authorized dealer 1 If your vehicle has half doo...

Page 97: ...n and out on the fabric to untuck the drip rail retainers from the door frame slot Start with the rear retainer and work forward towards the windshield Repeat this on the other side 3 Unclip and move the sun visor to the side 4 Release the header latches and leave the hooks in the windshield slots UNDERSTANDING THE FEATURES OF YOUR VEHICLE 97 3 ...

Page 98: ...e tailgate clips Remove the rear window entirely This is done by unzipping the window by bringing both the right zipper and left zipper tabs all the way to the end of the zipper track at the bottom left corner Both zipper tabs will remain on the zipper track attached to the top Pull up on the window to disengage zipper end Stow the windows carefully to avoid scratching 98 UNDERSTANDING THE FEATURE...

Page 99: ... front of the window repeat this step on the other side NOTE Stow clean windows carefully outside of the vehicle to avoid scratches 9 Untuck the sail panels from the bodyside retainer NOTE If difficulty is experienced with fabric tension place your hand on the rear upper corner of the top and pull down to help untuck the sail panels UNDERSTANDING THE FEATURES OF YOUR VEHICLE 99 3 ...

Page 100: ...the roof of the vehicle NOTE If your vehicle is equipped with a Dual Top prevent connector damage by ensuring that the hard top wire harness is folded back and secured to the main harness using the attached Velcro威 strap 12 Make sure the sides of the top are folded inward as the top continues to fold and that the check straps are clear of the vehicle 100 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 101: ...Tuck the top material between the 2 bow and the 3 bow as it folds 13 Tuck the top material between the 2 bow and the header UNDERSTANDING THE FEATURES OF YOUR VEHICLE 101 3 ...

Page 102: ...rail retainers are tucked in inward as shown This is to avoid unnecessary wear to the fabric 15 After the top is folded down tuck the check straps so that they are not hanging and flapping outside the vehicle 102 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 103: ...Lift the plastic header with latches up and over the sport bar As the header reaches the top locate the 2 bow and push it up and over the sport bar 2 Move to the side of the vehicle and pull the side bow forward and down Be sure the check straps are not tangled around the 2 bow You will see the 3 bow rise from the rear of the vehicle UNDERSTANDING THE FEATURES OF YOUR VEHICLE 103 3 ...

Page 104: ...3 Unclip and move the sun visor to the side 4 Open the header latches and engage the hook on each side into the windshield slot 104 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 105: ... them from the door frame NOTE Do not tuck the drip rails into the door frame at this time 6 Move to the rear of the vehicle and gently pull the sail panels over the 3 bow letting them hang down UNDERSTANDING THE FEATURES OF YOUR VEHICLE 105 3 ...

Page 106: ... from the rear and working to the corner Tuck the retainer around the corner and continue forward NOTE This may be difficult due to fabric tension If difficulty is experienced with fabric tension place your hand on top of the 3 bow and gently pull down to help tuck in the sail panel retainers 106 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 107: ...art and zip the zipper only about 1 inch 2 5 cm At this time it is necessary to tuck in the door frame retainer 9 After the door frame retainer has been completely tucked in finish zipping in the window Then affix the Velcro威 flaps around the window UNDERSTANDING THE FEATURES OF YOUR VEHICLE 107 3 ...

Page 108: ...ront of the vehicle Repeat this step for the other side 11 To assist in getting the zipper started lay the retainer bar inside the vehicle on the wheel wells and uninstall half of the left sail panel from the bodyside retainer beginning at the tailgate to expose zipper ends 108 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 109: ...ow beginning from the left using both zipper ends Run the upper zipper around the window leaving the lower zipper at the start 13 Tuck the retainer bar into the tailgate clips UNDERSTANDING THE FEATURES OF YOUR VEHICLE 109 3 ...

Page 110: ...dow under the tailgate clips Reinstall the left corner if it was untucked to get the rear window zipper started 15 Tuck the drip rail retainers into the door frame slot above the door on both sides 110 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 111: ... etc Also it was not designed as a structural member of the vehicle and thus cannot properly carry any additional loads other than environmen tal rain snow etc If the temperature is below 72 F 24 C and or the top has been folded down for a period of time the top will appear to have shrunk when you raise it making it difficult to put up This is caused by a natural contraction of the vinyl coating o...

Page 112: ...lt Do not lower the top when the temperature is below 41 F 5 C Damage to the top may result Do not lower the top when the windows are dirty Grit may scratch the window Do not move your vehicle until the top has been either fully attached to the windshield frame or fully lowered Do not lower the top with the windows installed Window and top damage may occur Refer to Appearance Care for Fabric Top M...

Page 113: ...ct against injury during an accident Remember always wear seat belts Folding Down The Soft Top NOTE Clean side and rear windows before removal to assist in preventing scratching during removal of the soft top If zippers are difficult to operate due to road dust etc clean them with a mild soap solution and a small brush Cleaning products are available through your authorized dealer NOTE Make sure t...

Page 114: ...and work forward towards the windshield Repeat this on the other side 2 Unclip and move the sun visors to the side 3 Release the header latches and hooks from the wind shield slots 4 Open the tailgate partially unzip the rear window on each side and untuck the lower window retainers from the tailgate clips on both sides of the tailgate opening 114 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 115: ...e left zipper tabs all the way to the end of the zipper track at the bottom left corner Both zipper tabs will remain on the zipper track attached to the top Pull up on the window to disengage zipper end Stow win dow carefully to avoid scratching 7 Undo the Velcro威 that runs along the top and rear edge of the side window Beginning from the rear and moving forward partially unzip the side window and...

Page 116: ...ide NOTE Stow clean windows carefully outside of the vehicle to avoid scratches 9 Untuck the sail panels from the rear corners of the vehicle NOTE If difficulty is experienced with fabric tension place your hand on the rear corner of the top and pull down to help untuck the corners 116 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 117: ...bows from the brackets located on both door rails Push up and back on the bow slightly so it does not fall back and lock into the brackets 11 Grasp the side bow behind the header and lift the top back UNDERSTANDING THE FEATURES OF YOUR VEHICLE 117 3 ...

Page 118: ... of the top are folded inward as the top continues to fold and check straps are clear of the vehicle For Unlimited Models Tuck the top between the 2 bow and 2 1 2 bow and 2 1 2 bow and 3 bow as it folds For Wrangler Models Tuck the top between the 2 bow and 3 bow as it folds 118 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 119: ...between the 2 bow and the header 15 After the top is folded down ensure that the drip rail retainers are tucked in inward as shown This is to avoid unnecessary wear to the fabric UNDERSTANDING THE FEATURES OF YOUR VEHICLE 119 3 ...

Page 120: ...r latches back onto the header to keep them from rattling Putting Up The Soft Top NOTE Be sure the wire harness is not attached to the soft top bows before you lift the top Make certain Sunrider sleeves are covering the Sunrider links 1 Unhook the header latches from the plastic header 2 Unclip and move the sun visors to the side 120 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 121: ...eader into the windshield slots and fully engage the header latches For Wrangler Models You may need to pull the Sunrider pins on the door rails in order to engage the header latches into the windshield slots NOTE Grasp the drip rail retainers on each side and untrap them from the door frame Do not tuck the drip rails into the door frame at this time UNDERSTANDING THE FEATURES OF YOUR VEHICLE 121 ...

Page 122: ... door rails Lock the blocks in place NOTE Check to make certain the check straps are not tangled on any of the other top hardware This will prevent the top from being put all the way up 6 Move to the rear of the vehicle and gently pull the sail panels over the 3 bow 122 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 123: ... the rear tailgate opening and work to the corner NOTE This may be difficult due to fabric tension If difficulty is experienced with fabric tension place your hand on top of the 3 bow and pull down to help tuck in the sail panels UNDERSTANDING THE FEATURES OF YOUR VEHICLE 123 3 ...

Page 124: ...e zipper about 1 inch 2 5 cm at the upper forward corner of the window At this time it is necessary to tuck in the door frame retainer 9 After the door frame retainer has been completely tucked in finish zipping in the window Then affix the Velcro威 flaps around the window 124 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 125: ...om the rear and working to the front of the vehicle Repeat this step for the other side 11 Zip in the rear window beginning from the left using both zipper ends Run the upper zipper around the window leaving the lower zipper in at the start UNDERSTANDING THE FEATURES OF YOUR VEHICLE 125 3 ...

Page 126: ...stall half of the left sail panel from the bodyside retainer begin ning near the tailgate open to expose zipper ends 12 Tuck the retainer bar into the upper portion of the tailgate clips 13 Tuck the lower retainers on the rear window under the tailgate clips 126 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 127: ... the door on both sides Start at the front next to the windshield and work rearward 16 Return the sun visors to their secure position SUNRIDER IF EQUIPPED NOTE If you are going to be driving faster than 40 mph 64 km h with the Sunrider feature open it is recom mended that you remove the rear window of the vehicle UNDERSTANDING THE FEATURES OF YOUR VEHICLE 127 3 ...

Page 128: ...uck both of them starting at the rear of the door frame slot Repeat this on the other side 2 Unclip and move the sun visors to the side 3 Release the header latches and slide the plastic sleeves forward 128 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 129: ... is folded back as shown Secure latches to plastic retainer on header 5 Locate strap to secure the header to the sport bar Wrap strap around sport bar and hook to header and tighten 6 Attach and reposition sun visors UNDERSTANDING THE FEATURES OF YOUR VEHICLE 129 3 ...

Page 130: ...on NOTE Sunrider is a trademark of Bestop Inc DOOR FRAME WARNING Do not drive your vehicle on pavement with the door frame removed or the windshield down as you lose the protection these structural elements can provide These two procedures are furnished for use during off road operation only Door Frame Removal 1 Unscrew and remove the door frame attachment knobs Place one hand in the upper rear an...

Page 131: ...mes in your vehicle In an event of an accident a loose door frame many cause personal injury If removed always store the door frames outside of the vehicle Door Frame Installation 1 Set the door frame pin into the hole on top of the body side just behind the door opening 2 Insert the top front of the door frame into the opening at the top corner of the door opening Push the top rear of the door fr...

Page 132: ...peat procedures on the other side FOLDING WINDSHIELD The fold down windshield and removable side bars on your vehicle are structural elements that can provide some protection in some accidents The windshield also provides some protection against weather road debris and intrusion of small branches and other objects 132 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 133: ...he windshield drive slowly and cautiously It is recommended that the speed of the vehicle be limited to 10 mph 16 km h with low range operation preferred if you are driving off road with the windshield folded down Raise the windshield and reinstall the side bars as soon as the task that required their removal is completed and before you return to on road driving Both you and your passenger should ...

Page 134: ...ld windshield wipers side bars and all associated hardware and fasteners are correctly and tightly assembled before driving your vehicle Failure to follow these instructions may prevent your vehicle from providing you and your passengers protection in some accidents If you remove the doors store them outside the ve hicle In the event of an accident a loose door may cause personal injury Lowering t...

Page 135: ...al threaded holes and tighten for safekeeping 4 Unzip the sport bar padding to expose the side bar bolts Remove the two front and rear Torx威 head screws for each bar Remove the side bars and rezip sport bar padding in place Do not loosen or remove the adjusting bolts on the side of the side bars These bolts are set at the factory to properly fit the side bar to the vehicle UNDERSTANDING THE FEATUR...

Page 136: ...n your vehicle Remove the bars from the vehicle or securely store them as described or they may cause personal injury if an accident occurs See your authorized dealer for replacement if the cinch straps are not found in the glove box 6 Remove the windshield wiper arms by first pulling the wiper away from the windshield and out to the lock position Then using a small flat tool such as a screw drive...

Page 137: ...e black round headed windshield Torx威 head screw on each side of the base of the windshield 8 Lower the windshield gently until it contacts the rubber hood bumpers UNDERSTANDING THE FEATURES OF YOUR VEHICLE 137 3 ...

Page 138: ...shield And Replacing Side Bars To raise the windshield install the windshield wipers and install the side bars use these same steps in reverse WARNING To help protect against personal injury always in stall the side bars when raising the windshield on your vehicle If you do not raise the windshield and install the side bars you lose the protection these structural elements provide in some accident...

Page 139: ... more minutes of operation depress the top of the switch to turn the defogger on again To prevent excessive battery drain use the defogger only when the engine is operating CAUTION Use care when washing the inside of the rear win dow to prevent damage to heating elements Use a soft cloth and a mild washing solution wiping parallel to the heating elements Also keep all objects a safe distance from ...

Page 140: ...he rear washer depress the switch to the second detent The washer will continue to spray as long as the switch is held The switch will return to the wiper mode when released To turn the rear wiper off lift the bottom of the switch Rear Wiper Washer Switch 140 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ...

Page 141: ...d in the front of the engine compartment on the passenger side and should be checked for fluid level at regular intervals Fill the reservoir with windshield washer solvent not radia tor antifreeze and operate the system for a few seconds to flush out the residual water UNDERSTANDING THE FEATURES OF YOUR VEHICLE 141 3 ...

Page 142: ......

Page 143: ...c Digital Clock 152 Clock Setting Procedure 152 䡵 Radio General Information 153 Radio Broadcast Signals 153 Two Types Of Signals 153 Electrical Disturbances 153 AM Reception 153 FM Reception 153 䡵 Sales Code RBK AM FM Stereo Radio With CD Player And CD Changer Controls 154 Radio Operation 154 CD Player Operation 157 CD Changer Control Capability If Equipped 158 4 ...

Page 144: ...169 Selecting Satellite Mode In RBP RBU RAZ RB1 And RBQ Radios 169 Selecting a Channel 169 Storing And Selecting Pre Set Channels 170 Using The PTY Program Type Button If Equipped 170 PTY Button Scan 170 PTY Button Seek 170 Satellite Antenna 171 Reception Quality 171 䡵 CD DVD Disc Maintenance 171 䡵 Radio Operation And Cellular Phones 172 䡵 Climate Controls 172 Heater Only If Equipped 172 Air Condi...

Page 145: ...INSTRUMENT PANEL AND INTERIOR CONTROLS UNDERSTANDING YOUR INSTRUMENT PANEL 145 4 ...

Page 146: ...INSTRUMENT CLUSTER 146 UNDERSTANDING YOUR INSTRUMENT PANEL ...

Page 147: ...2 Front Fog Light Indicator Light If Equipped This light shows when the front fog lights are on 3 Cruise Indicator Light This light shows when the electronic speed control system is turned on 4 Sentry Key Indicator Light If Equipped Refer to Sentry Key Immobilizer System in Section 2 of this manual See page 14 for more information 5 Tachometer Indicates the engine speed in revolutions per minute R...

Page 148: ...t the light will stay on until it times out about 6 seconds 9 Speedometer Indicates vehicle speed 10 Front Axle Lock Indicator Light If Equipped Indicates when the front axle lock has been activated See page 199 for more information 11 Rear Axle Lock Indicator Light If Equipped Indicates when the rear axle lock has been activated See page 199 for more information 12 4WD Indicator Light This light ...

Page 149: ...ition is first turned on If the light does not come on for 6 to 8 seconds stays on or comes on while driving have the airbag system checked by an authorized dealer 16 Check Gauges Warning Light This light monitors the engine coolant tem perature engine oil pressure and voltage gauges If it detects an extreme condition a chime will sound and the light will come on If the light comes on check the op...

Page 150: ...reset the trip odometer to 0 While the display is showing the trip odometer press and hold the button for approximately 2 seconds and the display will reset to 0 19 Odometer Trip Odometer The odometer shows the total distance the vehicle has been driven The odometer will illuminate when the driver s door has been opened and will remain on for 20 seconds after exiting the vehicle U S federal regula...

Page 151: ...stem fluid leak or low pressure level see your authorized dealer immediately If the parking brake is applied and the vehicle is in motion the red BRAKE warning light will flash and a chime will sound The operation of the BRAKE warning light can be checked by turning the ignition switch from the OFF position to the ON position The light should illuminate for approximately two seconds The light shou...

Page 152: ... CLOCK The clock and radio each use the display panel built into the radio A digital readout shows the time in hours and minutes whenever the ignition switch is in the ON or ACC position and the time button is pressed When the ignition switch is in the OFF position or when the radio frequency is being displayed time keeping is accurately maintained Clock Setting Procedure 1 Turn the ignition switc...

Page 153: ...uses the amplitude or height of the radio waves to vary and FM or Frequency Modulation in which the frequency of the wave is varied to carry the sound Electrical Disturbances Radio waves may pick up electrical disturbances during transmission They mainly affect the wave amplitude and thus remain a part of the AM reception They interfere very little with the frequency variations that carry the FM s...

Page 154: ... vehicle front door will cancel this feature SALES CODE RBK AM FM STEREO RADIO WITH CD PLAYER AND CD CHANGER CONTROLS NOTE The radio sales code is located on the lower left side of your radio faceplate Radio Operation Power Volume Control Press the ON VOL control to turn the radio on Turn the volume control clockwise to increase the volume RBK Radio 154 UNDERSTANDING YOUR INSTRUMENT PANEL ...

Page 155: ...Push Button Memory When you are receiving a station that you wish to commit to push button memory press the SET button SET 1 will show in the display window Select the 1 5 button you wish to lock onto this station and press and release that button If a button is not selected within 5 seconds after pressing the SET button the station will continue to play but will not be locked into push button mem...

Page 156: ... sound level between the front and rear speakers Press the AUDIO button again or wait 5 seconds to exit setting tone balance and fade AM FM Selection Press the AM FM button to change from AM to FM The operating mode will be displayed next to the station frequency The display will show ST when a stereo station is received Time Press the TIME button to change the display between radio frequency and ...

Page 157: ...nition ON and the radio OFF the display will show the time of day If the power is ON the unit will switch from radio to CD mode and begin to play when you insert the disc The display will show the track number and index time in minutes and seconds Play will begin at the start of track one Seek Press the top of the SEEK button for the next selection on the CD Press the bottom of the button to retur...

Page 158: ...e SEEK button to move to the next randomly selected track Press the RND button 4 button a second time to stop Random Play Mode Press the MODE button repeatedly to select between the CD player the optional remote CD changer and the Satellite Radio if equipped When Satellite Radio if equipped is selected SAT will appear in your radio display A CD or tape may remain in the player while in the Satelli...

Page 159: ...fast forward and fast reverse are activated Random Play RND Press the Random button to play the tracks on the selected disc in random order for an interesting change of pace Random can be cancelled by pressing the button a second time or by ejecting the CD from the changer Operating Instructions Satellite Radio Mode If Equipped Refer to the Satellite Radio section of the Owner s Manual CD Diagnost...

Page 160: ... reasons Excessive vibration Disc inserted upside down Damaged disc Water condensation on optics SALES CODE RBQ AM FM STEREO RADIO WITH 6 DISC CD CHANGER NOTE The radio sales code is located on the lower left side of your radio faceplate Radio Operation Power Volume Control Press the PWR VOL control to turn the radio on Turn the volume control clockwise to increase the volume RBQ Radio 160 UNDERST...

Page 161: ... in the player while in the Satellite Radio mode Seek Press and release the SEEK button to search for the next station in either the AM or FM mode Press the top of the button to seek up and the bottom to seek down The radio will remain tuned to the new station until you make another selection Holding the button in will by pass stations without stopping until you release it Tune Press the TUNE cont...

Page 162: ...ng button number will be displayed Audio The audio button controls the BASS TREBLE BAL ANCE and FADE Press the AUDIO button and BASS will be displayed Press the SEEK or SEEK to increase or decrease the Bass tones Press the AUDIO button a second time and TREB will be displayed Press the SEEK or SEEK to increase or decrease the Treble tones Press the AUDIO button a third time and BAL will be display...

Page 163: ... the ON or ACC position and the Power Volume control pushed ON before the CD player will operate Inserting The Compact Disc CAUTION This CD player will accept 4 3 4 inch 12 cm discs only The use of other sized discs may damage the CD player mechanism You may either insert or eject a disc with the radio OFF If you insert a disc with the ignition ON and the radio OFF the display will show the time o...

Page 164: ... a disc and have not removed it within 15 seconds it will be reloaded If the CD is not removed the radio will continue to play the non removed CD If the CD is removed and there are other CD s in the radio the radio will play the next CD If the CD is removed and there are no other CD s in the radio the radio will return to the last selected AM or FM mode The disc can be ejected with the radio and i...

Page 165: ...lay PTY Program Type Button Pressing this button once will turn on the PTY mode for 5 seconds If no action is taken during the 5 second time out the PTY icon will turn off Pressing the PTY button repeatedly within 5 seconds will allow the program format type to be selected Many radio stations do not currently broadcast PTY information Toggle the PTY button to select the following format types Prog...

Page 166: ...d PTY name The PTY function only operates when in the FM mode The radio display will flash SEEK and the selected PTY program type when searching for the next PTY station If no station is found with the selected PTY program type the radio will return to the last station If a preset button is activated while in the PTY Program Type mode the PTY mode will be exited and the radio will tune to the pres...

Page 167: ...ot CD HOT will pause the operation Play can be resumed when the operating temperature is corrected or another MODE is selected CD ERROR will appear on the display if the laser is unable to read the Disc data for the following reasons Warped disc Excessive vibration Disc inserted upside down Damaged disc Water condensation on optics SATELLITE RADIO IF EQUIPPED Satellite radio uses direct satellite ...

Page 168: ...osition and the radio OFF press the Tape Eject or CD Eject depend ing on the radio type and Time buttons simultaneously for 3 seconds The first four digits of the twelve digit ESN SID number will be displayed Press the SEEK UP button to display the next four digits Continue to press the SEEK UP button until all twelve ESN SID digits have been displayed The SEEK DOWN will page down until the first ...

Page 169: ...annel number will then be displayed for 5 seconds The current channel number will then be displayed until an action occurs A CD or tape may remain in the radio while in the Satellite radio mode Selecting a Channel Press and release the SEEK or TUNE buttons to search for the next channel Press the top of the button to search up and the bottom of the button to search down Holding the TUNE button cau...

Page 170: ...the PTY button instructions that apply to your radio PTY Button ⴖSCANⴖ When the desired program type is obtained press the SCAN button within five seconds The radio will play 7 seconds of the selected channel before moving to the next channel of the selected program type Press the SCAN button a second time to stop the search NOTE Pressing the SEEK or SCAN button while performing a music type scan ...

Page 171: ...rt audio mutes Driving under wide bridges or along tall buildings can cause intermittent reception Placing objects over or too close to the antenna can cause signal blockage CD DVD DISC MAINTENANCE To keep the CD DVD discs in good condition take the following precautions 1 Handle the disc by its edge avoid touching the surface 2 If the disc is stained clean the surface with a soft cloth wiping fro...

Page 172: ...dio volume be turned down or off during cellular phone operation CLIMATE CONTROLS The controls for the heating and ventilation system in this vehicle consist of three rotary control knobs NOTE For the HVAC to operate efficiently and reduce the possibility of fog build up on the interior of the windows the air exhausters should be kept clear at all times The air exhausters are the slots located on ...

Page 173: ...he coldest setting is to the extreme left blue region and the warmest setting is to the extreme right red region Mode Selection The mode selector is the right knob located on the climate controls It can be set in any of the following positions Off This position turns off the blower motor In this mode there may be some slight air flow from the floor outlets side window outlets and defrost outlet lo...

Page 174: ...hield clear Defrost Outside air comes from the windshield outlets with a slight amount of air being directed through the floor and demisters Use this setting when necessary to defrost or defog your windshield Air Conditioning If Equipped Blower Switch The blower switch is the rotary knob to the left of the controls Turn the knob to the right to one of the four positions to obtain the blower speed ...

Page 175: ...me left blue region and the warmest setting is to the extreme right red region Mode Selection The mode selector is the right knob located on the climate controls It can be set in any of the following positions Temperature Control Knob Mode Selection Knob UNDERSTANDING YOUR INSTRUMENT PANEL 175 4 ...

Page 176: ...mount of airflow may be noticed at the defrost outlet located at the base of the windshield Bi Level Outside air flows through the air conditioning system and then through the outlets located in the instrument panel and those located on the floor Also a slight amount of airflow may be noticed at the defrost outlet located at the base of the windshield Panel Outside air comes from the outlets in th...

Page 177: ...will help in keeping the windshield from fogging Operating Tips Summer Operation The engine cooling system in air conditioned vehicles must be protected with a high quality antifreeze coolant to provide proper corrosion protection and to protect against engine overheating A 50 solution of ethylene glycol antifreeze coolant in water is recommended Winter Operation The air from the heater system wil...

Page 178: ...indows turn the mode control knob to the Panel position with snowflake Adjust the temperature control and blower speed to maintain comfort Direct the panel outlets toward the side windows Interior fogging on the wind shield can be quickly removed by selecting the Defrost position 178 UNDERSTANDING YOUR INSTRUMENT PANEL ...

Page 179: ...r 29 C 183 If Engine Fails To Start 183 After Starting 184 䡵 Engine Block Heater If Equipped 184 䡵 Transmission Shifting 185 6 Speed Manual Transmission 185 Automatic Transmission 188 䡵 Four Wheel Drive Operation Command Trac Or Rock Trac If Equipped 194 Operating Instructions Precautions 195 Shift Positions 196 Shifting Procedure 197 䡵 Trac Lok Rear Axle 198 5 ...

Page 180: ...d Sand 210 Hill Climbing 210 Traction Downhill 211 After Driving Off Road 212 䡵 Tire Safety Information 213 Tire Markings 213 Tire Identification Number TIN 216 Tire Loading And Tire Pressure 217 䡵 Tires General Information 221 Tire Pressure 221 Tire Inflation Pressures 222 Tire Pressures For High Speed Operation 224 Radial Ply Tires 224 Tire Spinning 224 Tread Wear Indicators 225 Life Of Tire 226...

Page 181: ...gs 232 䡵 Fuel Filler Cap Gas Cap 233 Locking Fuel Filler Cap Gas Cap If Equipped 235 䡵 Trailer Towing 236 Common Towing Definitions 236 Trailer Hitch Classification 238 Trailer Towing Weights Maximum Trailer Weight Ratings 239 Trailer And Tongue Weight 240 Towing Requirements 242 Towing Tips 246 䡵 Recreational Towing Behind Motorhome Etc 248 Shifting Into Neutral N 248 Shifting Out Of Neutral N 25...

Page 182: ...e clutch pedal is pressed to the floor WARNING You or others around you could be injured if you attempt to start the engine with a manual transmis sion in gear your vehicle will move Remember always push the clutch pedal in fully and shift into N Neutral before attempting to start the engine Automatic Transmission Start the engine with the selector lever in the N Neutral or P Park position Apply t...

Page 183: ...ine Fails to Start If the engine fails to start after you have followed the Normal Starting or Extreme Cold Weather proce dures it may be flooded Push the accelerator pedal all the way to the floor and hold it there while cranking the engine This should clear any excess fuel in case the engine is flooded CAUTION To prevent damage to the starter do not crank the engine for more than 15 seconds at a...

Page 184: ...let opening in an attempt to start the vehicle This could result in a flash fire causing serious personal injury After Starting The idle speed will automatically decrease as the engine warms up CAUTION Long periods of engine idling especially at high engine speeds can cause excessive exhaust tempera tures which can damage your vehicle Do not leave your vehicle unattended with the engine running EN...

Page 185: ...heater when temperatures below 0 F 18 C are expected to last for several days TRANSMISSION SHIFTING 6 Speed Manual Transmission Follow the shift pattern on the gearshift knob NOTE The backup lights will come on when your vehicle is in reverse gear and the ignition is in the ON position Manual Shift Controls STARTING AND OPERATING 185 5 ...

Page 186: ...d high engine or road speeds in lower gears Engine damage may result Do not downshift into a low gear while traveling at too high a speed for that gear Engine clutch or transmis sion damage may result Do not rest your foot on the clutch pedal This causes heat buildup and damages the clutch When you slow down or go up a grade downshift as speed requires or the engine may overheat Never hold the veh...

Page 187: ...stem Non Rubicon Models Only Manual transmission vehicles are equipped with a clutch interlock safety feature With this feature engaged you must depress the clutch pedal to allow cranking of the engine To temporarily bypass this safety feature while off road driving 4L range only which will allow crank ing the engine without depressing the clutch follow these steps 1 Locate the Power Distribution ...

Page 188: ... road driving Automatic Transmission Shifting from D Drive to P Park or R Reverse or from P or R to D should be done only after the accelerator pedal is released and the vehicle is stopped Be sure to keep your foot on the brake when moving the shift lever between these gears Automatic Shift Controls 188 STARTING AND OPERATING ...

Page 189: ...ansmission shift interlock system BTSI that holds the gearshift lever in the P Park position when the ignition switch is in the OFF position To move the gear selector lever out of the P Park position the ignition switch must be turned to the ON position the brake pedal and the button on the front of the shifter handle must be depressed Gear Ranges P Park Supplements the parking brake by locking th...

Page 190: ...nside a vehicle The following indicators should be used to ensure that you have engaged the transmission shift lever into the P Park position When shifting into P Park depress the button on the shift lever and firmly move the lever all the way forward until it stops Look at the shift indicator window on the console to ensure it is in the P Park position When engaged in P Park you will not be able ...

Page 191: ...er turn off the ignition to coast down a hill These are unsafe practices that limit your response to changing traffic or road conditions You might lose control of the vehicle Overdrive O D For most city and highway driving The transmission contains an electronically controlled Overdrive and will automatically shift from D Drive to O D Overdrive if the following conditions are present The transmiss...

Page 192: ...ch will illuminate to show that the switch has been activated When the indicator light is on Overdrive is locked out Pressing the switch a second time restores the Overdrive function The lockout feature is useful when towing a trailer or carrying a heavy load 2 Second For moderate grades and to assist braking on dry pave ment or in mud and snow Begins at a stop in low gear with automatic upshift t...

Page 193: ... from LOCK so the steering wheel and shift lever are released Otherwise damage to steering column or shifter could result Never race the engine with the brakes on and the vehicle in gear and never hold the vehicle on an incline without applying the brakes These prac tices can overheat and damage the transmission When rocking a stuck vehicle by moving be tween D Drive and R Reverse do not spin the ...

Page 194: ...ll come on After the transmission cools down it will return to normal operation Torque Converter Clutch A feature designed to improve fuel economy has been added to the automatic transmission of this vehicle A clutch within the torque converter engages automatically at calibrated speeds This may result in a slightly differ ent feeling or response during normal operation in high gear When the vehic...

Page 195: ...ns on dry hard surfaced roads may cause in creased tire wear and damage to the driveline compo nents The 4WD indicator light located in the instrument panel alerts the driver that the vehicle is in four wheel drive and that the front and rear driveshafts are locked to gether This light illuminates when the transfer case is shifted to either the 4H or 4L positions NOTE Do not attempt to make a shif...

Page 196: ...e unattended with the transfer case in the N Neutral position without first fully engaging the parking brake The transfer case N Neutral position disengages both the front and rear driveshafts from the powertrain and will allow the vehicle to move regardless of the transmission position The parking brake should always be applied when the driver is not in the vehicle Shift Positions For additional ...

Page 197: ...Forces the front and rear wheels to rotate at the same speed Additional traction and maxi mum pulling power for loose slippery road surfaces only Do not exceed 25 mph 40 km h Shifting Procedure 2H to 4H or 4H to 2H Shifting between 2H and 4H can be made with the vehicle stopped or in motion If the vehicle is in motion shifts can be made up to 55 mph 88 km h With the vehicle in motion the transfer ...

Page 198: ...ompletion to occur The preferred method is with the vehicle rolling at 2 to 3 mph 3 to 5 km h Avoid attempting to engage or disengage 4L with the vehicle moving faster than 2 to 3 mph 3 to 5 km h WARNING Failure to engage a position completely can cause transfer case damage or loss of power and vehicle control You could have an injury accident Do not drive the vehicle unless the transfer case is f...

Page 199: ... limited slip differen tial never run the engine with one rear wheel off the ground The vehicle may drive through the rear wheel remaining on the ground and cause you to lose control of your vehicle AXLE LOCK TRU LOK IF EQUIPPED The Axle Lock switch is located on the lower center of the instrument panel This feature will only activate when the following con ditions are met Key in ignition vehicle ...

Page 200: ...ey is removed while the axles are still in the locked position To unlock the axles pull up on the switch Axle lock will disengage if vehicle is taken out of 4L Low range PARKING BRAKE To set the parking brake pull the lever up as firmly as possible When the parking brake is applied with the ignition ON the BRAKE warning light in the instrument cluster will light NOTE The BRAKE warning light indica...

Page 201: ...e performed by your authorized dealer Before leaving the vehicle parked on a hill you must make sure the parking brake is fully applied and place the gear selector in the P Park position automatic transmission or first gear manual transmission Make certain the transfer case is in gear Failure to do so may cause the vehicle to roll and cause damage or injury Parking Brake Release STARTING AND OPERA...

Page 202: ...ort and stopping distances may increase and you should obtain corrective service immediately When parking on a hill it is important to set the parking brake before placing the gear selector in P Park other wise the load on the transmission locking mechanism may make it difficult to move the selector out of P Park The parking brake should always be applied when the driver is not in the vehicle WARN...

Page 203: ...brakes can lead to brake failure and possibly an accident Driving with your foot resting or riding on the brake pedal can result in abnormally high brake temperatures excessive lining wear and possible brake damage You wouldn t have your full braking capacity in an emergency If either of two hydraulic systems lose normal capability the remaining system will still function with some loss of overall...

Page 204: ...h conditions engage 4 wheel drive After going through deep water or a car wash brakes may become wet resulting in poor performance and unpredictable braking action Dry the brakes by gentle intermittent pedal action while driving at very slow speeds WARNING The weight and position of cargo and passengers can change the vehicle center of gravity and vehicle handling To avoid loss of control resultin...

Page 205: ... system operates with a separate com puter to modulate hydraulic pressure to prevent wheel lock up and help avoid skidding on slippery surfaces All vehicle wheels and tires must be the same size and type and tires must be properly inflated to produce accurate signals for the computer WARNING Significant over or under inflation of tires or mixing sizes of tires or wheels on the vehicle can lead to ...

Page 206: ...nce longer Just press firmly on your brake pedal when you need to slow down or stop WARNING Anti lock system ABS cannot prevent the natu ral laws of physics from acting on the vehicle nor can it increase braking or steering efficiency be yond that afforded by the condition of the vehicle brakes and tires or the traction afforded The ABS cannot prevent accidents including those resulting from exces...

Page 207: ...capability if power assist is lost If for some reason the power assist is interrupted it will still be possible to steer your vehicle Under these condi tions you will observe a substantial increase in steering effort especially at very low vehicle speeds and during parking maneuvers NOTE Increased noise levels at the end of the steering wheel travel are considered normal and does not indicate that...

Page 208: ...them capable of performing in a wide variety of off road applications Specific design characteristics give them a higher center of gravity than ordinary cars An advantage of the higher ground clearance is a better view of the road allowing you to anticipate problems They are not designed for cornering at the same speeds as conventional 2 wheel drive vehicles any more than low slung sports cars are...

Page 209: ...re entering the water CAUTION When driving through water do not exceed 5 mph 8 km h Always check water depth before entering as a precaution and check all fluids afterward Driving through water may cause damage that may not be covered by the new vehicle limited warranty Driving through water more than a few inches deep will require extra caution to ensure safety and prevent dam age to your vehicle...

Page 210: ... in appearance should be flushed changed as soon as possible to pre vent component damage Driving In Snow Mud and Sand In heavy snow when pulling a load or for additional control at slower speeds shift the transmission to a low gear and shift the transfer case to 4L Low if necessary Refer to Four Wheel Drive Operation in this section Do not shift to a lower gear than necessary to maintain headway ...

Page 211: ... a hill in N Neutral using only the brake Remember never drive diagonally across a hill always drive straight up or down If the wheels start to slip as you approach the crest of a hill ease off the accelerator and maintain headway by turning the front wheels slowly left and right This may provide a fresh bite into the surface and will usually provide traction to complete the climb Traction Downhil...

Page 212: ...brush These things could be a fire hazard They might hide damage to fuel lines brake hoses axle pinion seals and propeller shafts After extended operation in mud sand water or similar dirty conditions have brake rotors wheels brake linings and axle yokes inspected and cleaned as soon as possible WARNING Abrasive material in any part of the brakes may cause excessive wear or unpredictable braking Y...

Page 213: ... 65R15 96H LT Light Truck Metric tire sizing is based on U S design standards The size designation for LT Metric tires is the same as for P Metric tires except for the letters LT that are molded into the sidewall preced ing the size designation Example LT235 85R16 Temporary Spare tires are high pressure compact spares designed for temporary emergency use only Tires designed to this standard have t...

Page 214: ...k tire based on U S design standards T Temporary Spare tire 31 Overall Diameter in Inches in 215 Section Width in Milimeters mm 65 Aspect Ratio in Percent Ratio of section height to section width of tire 10 5 Section Width in Inches in R Construction Code R means Radial Construction D means Diagonal or Bias Construction 15 Rim Diameter in Inches in 214 STARTING AND OPERATING ...

Page 215: ...itions ie tire pressure vehicle loading road conditions and posted speed limits Load Identification ⴖ blank ⴖ Absence of any text on sidewall of the tire indicates a Standard Load SL Tire Extra Load XL Extra Load or Reinforced Tire Light Load Light Load Tire C D E Load range associated with the maximum load a tire can carry at a specified pressure Maximum Load Maximum Load indicates the maximum lo...

Page 216: ...ol certifies that the tire is in compliance with the U S Department of Transportation tire safety standards and is approved for highway use MA Code representing the tire manufacturing location 2 digits L9 Code representing the tire size 2 digits ABCD Code used by tire manufacturer 1 to 4 digits 03 Number representing the week in which the tire was manufactured 2 digits 03 means the 3rd week 01 Num...

Page 217: ...ower front inside corner of the driver door opening Tire and Loading Information Placard This placard tells you important information about the 1 number of people that can be carried in the vehicle 2 the total weight your vehicle can carry Tire Placard Location Tire and Loading Information STARTING AND OPERATING 217 5 ...

Page 218: ...ion on GAWR s vehicle loading and trailer towing see the Vehicle Loading section of this manual To determine the maximum loading conditions of your vehicle locate the statement The combined weight of occupants and cargo should never exceed XXX kg or XXX lbs on the Tire and Loading Information placard The combined weight of occupants cargo luggage and trailer tongue weight if applicable should neve...

Page 219: ...4 6 If your vehicle will be towing a trailer load from your trailer will be transferred to your vehicle Consult this manual to determine how this reduces the available cargo and luggage load capacity of your vehicle NOTE The following table shows examples on how to calculate total load cargo luggage and towing capacities of your vehicle with varying seating configurations and number and size of oc...

Page 220: ...220 STARTING AND OPERATING ...

Page 221: ...tires are dangerous and can cause accidents Under inflation increases tire flexing and can result in tire failure Over inflation reduces a tire s ability to cushion shock Objects on the road and chuck holes can cause damage that results in tire failure Unequal tire pressures can cause steering problems You could lose control of your vehicle Overinflated or under inflated tires can affect vehicle h...

Page 222: ...rtable ride Over inflation produces a jarring and uncomfortable ride Tire Inflation Pressures The proper cold tire inflation pressures are listed on the lower front inside corner of the driver door opening The pressure should be checked and adjusted as well as inspecting for signs of tire wear or visible damage at least once a month Use a good quality pocket type gauge to check tire pressure Do no...

Page 223: ...d into the tire side wall Check tire pressures more often if subject to a wide range of outdoor temperatures as tire pressures vary with temperature changes Tire pressures change by approximately 1 psi 7 kPa per 12 F 7 C of air temperature change Keep this in mind when checking tire pressure inside a garage especially in the winter Example If garage temperature 68 F 20 C and the outside temperatur...

Page 224: ... load is dangerous The added strain on your tires could cause them to fail You could have a serious accident Don t drive a vehicle loaded to maximum capacity at continuous speeds above 75 mph 120 km h Radial Ply Tires WARNING Combining radial ply tires with other types of tires on your vehicle will cause your vehicle to handle poorly The instability could cause an accident Al ways use radial tires...

Page 225: ...wheel no matter what the speed Tread Wear Indicators Tread wear indicators are in the original equipment tires to help you in determining when your tires should be replaced These indicators are molded into the bottom of the tread grooves and will appear as bands when the tread depth becomes 1 16 inch 2 mm When the indicators appear in 2 or more adjacent grooves the tire should be replaced Many sta...

Page 226: ...ovide a balance of many characteristics They should be inspected regularly for wear and correct cold tire inflation pressure The manu facturer strongly recommends that you use tires equiva lent to the originals in size quality and performance when replacement is needed see the paragraph on tread wear indicators Refer to the Tire and Loading Informa tion placard for the size designation of your tir...

Page 227: ...d for your vehicle Never use a tire with a smaller load index or capacity other than what was originally equipped on your vehicle Using a tire with a smaller load index could result in tire overloading and failure You could lose control and have an accident Failure to equip your vehicle with tires having ad equate speed capability can result in sudden tire failure and loss of vehicle control CAUTI...

Page 228: ... P215 75R15 tires only P225 75R15 LT30 x 9 50R15 and LT245 75R16 tires do not provide adequate clearance Use SAE class S tire chains or traction devices only Chains must be the proper size for the vehicle as recommended by the chain manufacturer Follow tire chain manufacturer s instructions for mounting chains Install chains snugly and tighten after 6 mile 1 km of driving Do not exceed 30 mph 48 k...

Page 229: ...found in the Maintenance Schedules Section of this manual More frequent rotation is permis sible if desired The reasons for any rapid or unusual wear should be corrected prior to rotation being per formed The suggested rotation method is the forward cross shown in the following diagram FUEL REQUIREMENTS Your engine is designed to meet all emis sions regulations and provide excellent fuel economy a...

Page 230: ...d durability for your vehicle The manufacturer recom mends the use of gasoline that meets the WWFC speci fications if they are available Reformulated Gasoline Many areas of the country require the use of cleaner burning gasoline referred to as Reformulated Gasoline Reformulated gasoline contains oxygenates and is spe cifically blended to reduce vehicle emissions and im prove air quality The manufa...

Page 231: ...turer recommends that gasoline without MMT be used in your vehicle The MMT content of gasoline may not be indicated on the gasoline pump therefore you should ask your gasoline retailer whether or not his her gasoline contains MMT It is even more important to look for gasoline without MMT in Canada because MMT can be used at levels higher than allowed in the United States MMT is pro hibited in Fede...

Page 232: ... are now being sold as octane enhancers is not recommended Most of these products contain high concentrations of methanol Fuel system damage or vehicle performance problems resulting from the use of such fuels or additives is not the responsibility of the manufacturer NOTE Intentional tampering with emissions control systems can result in civil penalties being assessed against you Carbon Monoxide ...

Page 233: ...very time the vehicle is raised Have any abnormal conditions repaired promptly Until repaired drive with all side windows fully open Keep the swing gate closed when driving your vehicle to prevent carbon monoxide and other poisonous exhaust gases from entering the vehicle FUEL FILLER CAP GAS CAP The fuel cap is located on the left side of the vehicle If the fuel cap is lost or damaged be sure the ...

Page 234: ... from the system Turn the engine off Rotate the fuel cap to the left to remove To replace the cap insert it into the filler neck and tighten the cap about 1 4 turn until you hear two clicks This is an indication that the cap is properly tightened Make sure that the fuel cap tether strap is not caught under the fuel cap CAUTION To avoid fuel spillage and overfilling do not top off the fuel tank aft...

Page 235: ...e fuel cap is removed or the tank filled Never add fuel to the vehicle when the engine is running WARNING A fire may result if gasoline is pumped into a portable container that is inside of a vehicle You could be burned Always place gas containers on the ground while filling Locking Fuel Filler Cap Gas Cap If Equipped Turn the engine off Insert the ignition key into the fuel cap and turn the key t...

Page 236: ... towing a trailer carefully re view this information to tow your load as efficiently and safely as possible To maintain warranty coverage follow the requirements and recommendations in this manual concerning ve hicles used for trailer towing Common Towing Definitions The following trailer towing related definitions will assist you in understanding the following information Gross Vehicle Weight Rat...

Page 237: ...nation Note that GCWR ratings in clude a 150 lbs 68 kg allowance for the presence of a driver Gross Axle Weight Rating GAWR The GAWR is the maximum capacity of the front and rear axles Distribute the load over the front and rear axles evenly Make sure that you do not exceed either front or rear GAWR WARNING It is important that you do not exceed the maximum front or rear GAWR A dangerous driving c...

Page 238: ...d trailers Weight Distributing Hitch A weight distributing hitch includes a receiver attached to the tow vehicle plus a removable hitch head and spring bar assembly that fits into the receiver opening and hook up brackets that connect the spring bars to the trailer frame Trailer Hitch Classification The rear bumper is intended to tow trailers up to 2 000 lbs 907 kg without added equipment or alter...

Page 239: ...Duty 2 000 lbs 907 kg Class II Medium Duty 3 500 lbs 1 587 kg Class III Heavy Duty 5 000 lbs 2 268 kg Class IV Extra Heavy Duty 10 000 lbs 4 540 kg All trailer hitches should be professionally installed on your vehicle Trailer Towing Weights Maximum Trailer Weight Ratings The following chart provides the maximum trailer weight ratings towable for your given drivetrain STARTING AND OPERATING 239 5 ...

Page 240: ...0 lbs 1 587 kg 350 lbs 159 kg Refer to local laws for maximum trailer towing speeds Note 1 The trailer tongue weight must be considered as part of the combined weight of occupants and cargo and should never exceed the weight referenced on the Tire and Loading Information placard Refer to the Tire Safety Information Section in this manual Trailer and Tongue Weight Always load a trailer with 60 to 6...

Page 241: ...eight of any other type of cargo or equipment put in or on your vehicle The weight of the driver and all passengers NOTE Remember that everything put into or on the trailer adds to the load on your vehicle Also additional factory installed options or dealer installed options must be considered as part of the total load on your vehicle Refer to the Tire and Loading Information plac ard in the Tire ...

Page 242: ... manual When towing a trailer never exceed the GAWR or GCWR ratings WARNING Improper towing can lead to an injury accident Follow these guidelines to make your trailer towing as safe as possible Make certain that the load is secured in the trailer and will not shift during travel When trailering cargo that is not fully secured dynamic load shifts can occur that may be difficult for the driver to c...

Page 243: ...in P for Park With a manual transmission shift the transmission into reverse And with four wheel drive vehicles make sure the transfer case is not in neutral Always block or chock the trailer wheels GCWR must not be exceeded Total weight must be distributed between the tow vehicle and the trailer such that the following four ratings are not exceeded 1 GVWR 2 GTW 3 GAWR 4 Tongue weight rating for t...

Page 244: ... to the Tires General Infor mation section of this manual on Replacement Tires for proper tire replacement procedures Replacing tires with a higher load carrying capacity will not increase the vehicle s GVWR and GAWR limits Towing Requirements Trailer Brakes Do not interconnect the hydraulic brake system or vacuum system of your vehicle with that of the trailer This could cause inadequate braking ...

Page 245: ...ght not have brakes when you need them and could have an accident Towing any trailer will increase your stopping dis tance When towing you should allow for additional space between your vehicle and the vehicle in front of you Failure to do so could result in an accident Towing Requirements Trailer Lights Wiring Whenever you pull a trailer regardless of the trailer size stop lights and turn signals...

Page 246: ...l complete to the vehicle but you must mate the harness to a trailer connector Refer to the following illustrations Towing Tips Before setting out on a trip practice turning stopping and backing the trailer in an area away from heavy traffic 4 Pin Connector 7 Pin Connector 246 STARTING AND OPERATING ...

Page 247: ...a trailer for more than 45 minutes of continuous operation See Schedule B in section 8 of this manual for transmission fluid change intervals NOTE Check the automatic transmission fluid level before towing Towing Tips O D Off If Equipped To reduce potential for automatic transmission overheat ing turn the O D OFF feature ON when driving in hilly areas or shift the transmission to Drive position 2 ...

Page 248: ...em Operating information in the Maintenance section of this manual for more informa tion RECREATIONAL TOWING BEHIND MOTORHOME ETC CAUTION Front or rear wheel lifts should not be used Internal damage to the transmission or transfer case will occur if a front or rear wheel lift is used when recreational towing NOTE The transfer case must be shifted into N Neu tral for recreational towing Shifting In...

Page 249: ...into gear 6 Release brake pedal and ensure that there is no vehicle movement 7 Shut the engine off and place the ignition key into the unlocked OFF position 8 Shift automatic transmission into P Park 9 Apply parking brake 10 Attach vehicle to the tow vehicle with tow bar 11 Release parking brake CAUTION Damage to the transmission may occur if the trans mission is shifted into P Park with the trans...

Page 250: ...es turning the engine off may be required to avoid gear clash WARNING You or others could be injured if you leave the vehicle unattended with the transfer case in the N Neutral position without first fully engaging the parking brake The transfer case N Neutral position disengages both the front and rear driveshafts from the powertrain and will allow the vehicle to move despite the transmission pos...

Page 251: ...Hazard Warning Flasher 252 䡵 If Your Engine Overheats 253 䡵 Jacking And Tire Changing 254 Jack Location 255 Spare Tire Stowage 255 Preparations For Jacking 256 Jacking Instructions 256 䡵 Jump Starting 258 䡵 Towing A Disabled Vehicle 261 6 ...

Page 252: ...steering column just behind the steering wheel Depress the switch and both cluster indicators and all front and rear directional sig nals will flash Depress the switch again to turn Hazard Warning Flashers off Hazard Flasher Switch 252 WHAT TO DO IN EMERGENCIES ...

Page 253: ...overheating by taking the appropriate ac tion On the highways Slow down In city traffic While stopped put transmission in N Neutral but do not increase engine idle speed NOTE There are steps that you can take to slow down an impending overheat condition If your air conditioner is on turn it off The air conditioning system adds heat to the engine cooling system and turning off the A C removes this ...

Page 254: ...AND TIRE CHANGING WARNING Getting under a jacked up vehicle is dangerous The vehicle could slip off the jack and fall on you You could be crushed Never get any part of your body under a vehicle that is on a jack If you need to get under a raised vehicle take it to a service center where it can be raised on a lift The jack is designed to use as a tool for changing tires only The jack should not be ...

Page 255: ...me models this tool kit is under the carpeting in the same location To remove the jack from its stowage position turn the thumb screw counterclockwise to loosen jack and then remove it from the bracket Spare Tire Stowage To remove the spare tire from the carrier remove the tire cover if equipped and remove the lug nuts with the lug wrench turning them counterclockwise Jack Storage Location WHAT TO...

Page 256: ...ugh off the road to avoid being hit when operating the jack or changing the wheel Turn on the Hazard Warning Flasher Block both the front and rear of the wheel diagonally oppo site of the jacking position For example if changing the right front tire block the left rear wheel Passengers should not remain in the vehicle when the vehicle is being jacked Jacking Instructions 1 Remove spare tire jack a...

Page 257: ...g the vehicle higher than necessary can make the vehicle less stable and cause an accident It could slip off the jack and hurt someone near it Raise the vehicle only enough to remove the tire 6 Remove the lug nuts and wheel 7 Position spare wheel tire on vehicle and install lug nuts with cone shaped end toward wheel Lightly tighten nuts clockwise To avoid the risk of forcing the vehicle off the ja...

Page 258: ...ire jack and tools in their proper loca tions JUMP STARTING WARNING To prevent personal injury or damage to clothing do not allow battery fluid to contact eyes skin or fabrics Do not lean over a battery when connecting jumper cables or allow cable clamps to touch each other Keep open flames or sparks away from battery vent holes Always wear eye protection when work ing with batteries Do not use a ...

Page 259: ...nter failure to start is not due to a discharged battery and the cranking system should be checked 1 Attach one end of the jumper cable to the positive terminal of the discharged battery and the other end of the same cable to the positive terminal of the booster battery WARNING Do not permit vehicles to touch each other as this could establish a ground connection and personal injury could result 2...

Page 260: ...ttempting to jump start 3 Take care that the clamps from one cable do not touch clamps from the other cable Do not lean over the battery when making the connection The negative connection must provide good electrical conductivity and current carrying capacity 4 After the engine is started or if the engine fails to start the cables must be disconnected in the following order a Disconnect the negati...

Page 261: ...age due to battery explosion Damage to charging system of booster vehicle or of immobilized vehicle TOWING A DISABLED VEHICLE The manufacturer recommends towing with all four wheels off the ground Acceptable methods are to tow the vehicle on a flatbed or with one end of the vehicle raised and the other end on a towing dolly WHAT TO DO IN EMERGENCIES 261 6 ...

Page 262: ......

Page 263: ... 䡵 Replacement Parts 270 䡵 Dealer Service 270 䡵 Maintenance Procedures 271 Engine Oil 271 Drive Belts Check Condition And Tension 275 Spark Plugs 275 Catalytic Converter 275 Engine Timing Belt 2 4L Engine 277 Ignition Wiring System 2 4L Engine 277 Crankcase Emission Control System 277 Fuel Filter 278 Engine Air Cleaner Filter 278 Maintenance Free Battery 278 7 ...

Page 264: ...esses 289 Brake System 290 Automatic Transmission 292 Hydraulic Clutch Fluid Manual Transmission 294 Manual Transmission 294 Transfer Case 295 Front Rear Axle Fluid 296 Appearance Care And Protection From Corrosion 297 䡵 Fuse Panel 305 Interior Fuses 305 Underhood Fuses Power Distribution Center 307 䡵 Vehicle Storage 309 䡵 Replacement Bulbs If Equipped 309 䡵 Bulb Replacement 310 Head Light 310 Fro...

Page 265: ...ont Fog Light 311 Rear Tail Stop Turn Signal And Back Up Lights 313 Center High Mounted Stop Light CHMSL 313 䡵 Fluid Capacities 314 䡵 Fluids Lubricants And Genuine Parts 315 Engine 315 Chassis 316 MAINTAINING YOUR VEHICLE 265 7 ...

Page 266: ...2 4L ENGINE 266 MAINTAINING YOUR VEHICLE ...

Page 267: ...4 0L ENGINE MAINTAINING YOUR VEHICLE 267 7 ...

Page 268: ...Indicator Light It will also store diagnostic codes and other information to assist your service technician in making repairs Al though your vehicle will usually be drivable and not need towing see your dealer for service as soon as possible CAUTION Prolonged driving with the Malfunction Indica tor Light on could cause further damage to the emission control system It could also affect fuel economy...

Page 269: ... battery replacement If the OBD system should be determined not ready for the I M test your vehicle may fail the test Your vehicle has a simple ignition key actuated test which you can use prior to going to the test station To check if your vehicle s OBD system is ready you must do the following 1 Insert your ignition key into the ignition switch 2 Turn the ignition to the ON position but do not c...

Page 270: ...ady Regardless of whether your vehicle s OBD system is ready or not ready if the MIL symbol is illuminated during normal vehicle operation you should have your vehicle serviced before going to the I M station The I M station can fail your vehicle because the MIL symbol is on with the engine running REPLACEMENT PARTS Use of genuine Mopar威 parts for normal scheduled maintenance and repairs is highly...

Page 271: ...ance services determined by the engineers who designed your vehicle Besides the maintenance items for which there are fixed maintenance intervals there are other items that should operate satisfactorily without periodic maintenance However if a malfunction of these items does occur it could adversely affect the engine or vehicle performance These items should be inspected if a malfunction is obser...

Page 272: ...en the reading is at the ADD mark will result in a SAFE reading on these engines CAUTION Overfilling or underfilling the crankcase will cause aeration or loss of oil pressure This could damage your engine Change Engine Oil Road conditions as well as your kind of driving affect the interval at which your oil should be changed Check the following to determine if any apply to you Day or night tempera...

Page 273: ...le A of the Main tenance Schedules section of this manual NOTE Under no circumstances should oil change in tervals exceed 6 000 miles 10 000 km or 6 months whichever comes first Engine Oil Selection For best performance and maximum protection for all engines under all types of operating conditions the manufacturer recommends engine oils that are API Cer tified and meet the requirements of DaimlerC...

Page 274: ...e oil certi fication mark and the correct SAE viscosity grade num ber should not be used Materials Added To Engine Oils The manufacturer strongly recommends against the ad dition of any additives other than leak detection dyes to engine oil Engine oil is an engineered product and it s performance may be impaired by supplemental addi tives Disposing of Used Engine Oil Care should be taken in dispos...

Page 275: ...stment is re quired adjust the belts according to the specifications and procedures shown in the Service Manual Special tools are required to properly measure tension and to restore belt tension to factory specifications Also check belt routing to make sure there is no interference between the belts and other engine components Spark Plugs Spark plugs must fire properly to assure engine perfor manc...

Page 276: ...ere malfunction could cause the converter to overheat resulting in possible damage to the converter and vehicle WARNING A hot exhaust system can start a fire if you park over materials that can burn Such materials might be grass or leaves coming into contact with your ex haust system Do not park or operate your vehicle in areas where your exhaust system can contact any thing that can burn In unusu...

Page 277: ... can result in civil penalties being assessed against you Engine Timing Belt 2 4L Engine Replace the engine timing belt at the intervals described in the appropriate maintenance schedule Ignition Wiring System 2 4L Engine Replace the ignition cables at the intervals described in the appropriate maintenance schedule Crankcase Emission Control System Proper operation of this system depends on freedo...

Page 278: ...or severe conditions the filter element should be inspected periodically and replaced if necessary at the intervals shown on Maintenance Schedule B WARNING The air cleaner can provide protection in the case of engine backfire Do not remove the air cleaner unless it is necessary for repair or maintenance Make sure that no one is near the engine compart ment before starting the vehicle with the air ...

Page 279: ...essential when replacing the cables on the battery that the positive cable is attached to the positive post and the negative cable is attached to the negative post Battery posts are marked positive and negative and identified on the battery case Also if a fast charger is used while battery is in the vehicle disconnect both vehicle battery cables be fore connecting the charger to battery Do not use...

Page 280: ...the manufacturer for your air condi tioning system Some unapproved refrigerants are flammable and can explode injuring you Other unapproved refrigerants or lubricants can cause the system to fail requiring costly repairs Refer to Section 3 of the Warranty Information Book for additional warranty information The air conditioning system contains refrigerant under high pressure To avoid risk of perso...

Page 281: ...tici pated Coordinate inspection efforts through a certified DaimlerChrysler Dealership WARNING Fluid level should be checked on a level surface with the engine off to prevent injury from moving parts and to insure accurate fluid level reading Do not overfill Use only the manufacturer s recommended fluid If necessary add fluid to restore to the proper indicated level With a clean cloth wipe any sp...

Page 282: ...be wiped clean to remove dust and grit after lubricating excess oil and grease should be removed Particular attention should also be given to hood latching compo nents to insure proper function When performing other underhood services the hood latch release mechanism and safety catch should be cleaned and lubricated The external lock cylinders should be lubricated twice a year preferably in the fa...

Page 283: ... the system for a few seconds to flush out the residual water WARNING Commercial windshield washer solvents are flam mable They could ignite and burn you Care must be exercised when filling or working around the washer solution Exhaust System The best protection against carbon monoxide entry into the vehicle body is a properly maintained engine exhaust system If you notice a change in the sound of...

Page 284: ...en a cooling system pressure cap when the radiator or coolant bottle is hot Engine Coolant Checks Check antifreeze coolant protection every 12 months before the onset of freezing weather where applicable If antifreeze coolant is dirty or rusty in appearance the system should be drained flushed and refilled with fresh antifreeze coolant Check the front of the A C condenser if equipped or radiator f...

Page 285: ...he intervals shown in the appropriate Maintenance Schedule the system should be drained flushed and refilled If the solution is dirty and contains a considerable amount of sediment clean and flush with reliable cooling system cleaner Follow with a thorough rinsing to remove all deposits and chemicals Properly dispose of old antifreeze coolant solution Discard old antifreeze coolant solution accord...

Page 286: ...ene Glycol base antifreeze coolant is not recommended Adding Engine Coolant Your vehicle has been built with an improved antifreeze coolant that allows extended maintenance intervals This antifreeze coolant can be used up to 5 Years or 100 000 miles before replacement To prevent reducing this ex tended maintenance period it is important that you use the same antifreeze coolant throughout the life ...

Page 287: ...to insure that antifreeze coolant will return to the radiator from the coolant reserve tank The cap should be inspected and cleaned if there is any accumulation of foreign material on the sealing surfaces WARNING The warning words DO NOT OPEN HOT on the cooling system pressure cap are a safety precaution Never add antifreeze coolant when the engine is overheated Do not loosen or remove the cap to ...

Page 288: ...g antifreeze coolant Advise your service attendant of this As long as the engine operating temperature is satisfactory the coolant bottle need only be checked once a month When additional antifreeze coolant is needed to main tain the proper level it should be added to the coolant bottle Do not overfill Points To Remember NOTE When the vehicle is stopped after a few miles of operation you may obser...

Page 289: ...g keep the front of the condenser clean also Do not change the thermostat for summer or winter operation If replacement is ever necessary install ONLY the correct type thermostat Other designs may result in unsatisfactory cooling performance poor gas mileage and increased emissions Hoses and Vacuum Vapor Harnesses Inspect surfaces of hoses and nylon tubing for evidence of heat and mechanical damag...

Page 290: ...ing wear and possible brake damage You wouldn t have your full braking capacity in an emergency Brake and Power Steering System Hoses When servicing the vehicle for scheduled maintenance inspect surface of hoses for evidence of heat and me chanical damage Hard and brittle rubber cracking tears cuts abrasion and excessive swelling suggest deteriora tion of the rubber Particular attention should be ...

Page 291: ...cylinder should be checked when performing under hood services or immediately if the BRAKE warning light shows system failure Be sure to clean the top of the master cylinder area before removing the cap If necessary add fluid to bring the fluid level up to the requirements described on the brake fluid reservoir With disc brakes fluid level can be expected to fall as the brake pads wear Brake fluid...

Page 292: ...ing brake fluid on hot engine parts and the brake fluid catching fire Use only brake fluid that has been in a tightly closed container to avoid contamination from foreign matter Do not allow petroleum base fluid to contaminate the brake fluid as seal damage will result Automatic Transmission Selection of Lubricant It is important that the proper lubricant is used in the transmission to assure opti...

Page 293: ...sion with an improper fluid level will greatly reduce the life of the transmission and of the fluid To check the automatic transmission fluid level properly the following procedure must be used 1 The vehicle must be on level ground 2 The engine should be running at curb idle speed for a minimum of 60 seconds 3 Fully apply parking brake 4 Apply the brakes and shift the transmission momen tarily int...

Page 294: ...xception to this policy is the use of special dyes to aid in detecting fluid leaks The use of transmission sealers should be avoided as they may adversely affect seals Hydraulic Clutch Fluid Manual Transmission The clutch hydraulic system is a sealed maintenance free system In the event of leakage or other malfunction the system must be replaced Manual Transmission Selection of Lubricant Use only ...

Page 295: ...aminated with water the fluid should be changed im mediately Transfer Case Fluid Level Check The fluid level should be to the bottom edge of the fill hole A when the vehicle is in a level position Adding Fluid Fluid should be added only at filler hole until fluid begins to run out of the hole Drain First remove fill plug B then drain plug C Recom mended tightening torque for drain and fill plugs i...

Page 296: ...e only manufacturer s recommended fluid refer to Fluids Lubricants and Genuine Parts for correct fluid type Front Rear Axle Fluid Fluid Level Check Lubricant should be at bottom edge of the oil fill hole Adding Fluid Add lubricant only at the fill hole and only to the level specified above 296 MAINTAINING YOUR VEHICLE ...

Page 297: ...on Retighten if required to torque values specified in the Service Manual Also check for accumulations of vegeta tion or brush that could become a fire hazard or conceal damage to fuel lines brake hoses axle pinion seals and propeller shafts Check air conditioning drain tube on the lower dash wall in the engine compartment for mud or debris and clean as required A plugged tube will adversely affec...

Page 298: ...rioration or removal of paint and protective coatings from your vehicle The most common causes are Road salt dirt and moisture accumulation Stone and gravel impact Insects tree sap and tar Salt in the air near sea coast localities Atmospheric fallout industrial pollutants Bird droppings Washing Wash your vehicle regularly Always wash your ve hicle in the shade using Mopar威 Car Wash or a mild car w...

Page 299: ...p immediately The cost of such repairs is considered the responsibility of the owner If your vehicle is damaged due to an accident or similar cause which destroys the paint and protective coating have your vehicle repaired as soon as possible The cost of such repairs is considered the responsibil ity of the owner Aluminum wheels should be cleaned regularly with a mild soap and water to prevent cor...

Page 300: ...Remover if absolutely necessary Do not use harsh cleaners or Armorall Use Mopar威 Total Clean to clean vinyl upholstery WARNING Do not use volatile solvents for cleaning purposes Many are potentially flammable and if used in closed areas they may cause respiratory harm Glass Surfaces All glass surfaces should be cleaned on a regular basis with Mopar威 Glass Cleaner or any commercial household type g...

Page 301: ...l also weaken the fabric If the belts need cleaning use Mopar威 Total Clean a mild soap solution or lukewarm water Do not remove the belts from the vehicle to wash them Replace the belts if they appear frayed or worn or if the buckles do not work properly Carpet Vacuum your carpet regularly to prevent a soil build up Shampoo soiled carpet with a reliable upholstery cleaner using a natural sponge or...

Page 302: ...runk removal procedure refer to Storage in Section 3 of this manual Follow These Steps To Replace The Carpet 1 Place the front floor carpets in the vehicle 2 Attach the carpet to the studs in the footwell and press on the attachment caps to secure the carpet 3 Place rear floor carpet in vehicle and snap rear carpet to front floor carpet 4 Install wheelhouse carpet followed by the cargo floor carpe...

Page 303: ...remove all trace of cleaner by rinsing the top thoroughly with clean water Remember to allow the top to dry before lowering it Care Of Fabric Top Windows CAUTION Your vehicle s fabric top has pliable plastic windows which can be scratched unless special care is taken by following these directions 1 Never use a dry cloth to remove dust Instead use a microfiber towel or soft cotton cloth moistened w...

Page 304: ...nd lubricated regularly Use Mopar威 Soft Top Zipper Cleaner and Lubricant to ease zipper operation Before applying make sure the zipper teeth are clear of sand mud and other materials Clean both sides of the zipper not just one side Rinse both zipper halves with fresh water and allow to dry Aggressively work the Mopar威 Soft Top Zipper Cleaner and Lubricant into the zipper teeth If a stuck zipper sl...

Page 305: ... position the glove box door at an 8 o clock orientation engage the hinge hook formations on the lower edge of the glove box door with the hinge pins on the lower edge of the instrument panel Tilt the upper edge of the glove box door upward toward the instrument panel enough to reattach the glove box strap to the door Rotate glove box door to closed position Open and close to insure proper install...

Page 306: ...elay ABS 8 10 Amp Red HEVAC 9 10 Amp Red Airbag 10 10 Amp Red Instrument Cluster 11 10 Amp Red Solenoids DRL Cavity Fuse Description 12 10 Amp Red Power Distribution Re lays Skim Sentry Key 13 10 Amp Red Turn Signals 14 10 Amp Red Radio 15 10 Amp Red HBL Rear Window De froster Switch 16 10 Amp Red Headlamp Aim Export Only 17 25 Amp Natu ral Front Wiper 18 20 Amp Yellow Cigar Lighter 19 20 Amp Yell...

Page 307: ...each component for ease of replacement if necessary Cartridge and mini micro fuses can be obtained from your authorized dealer Cavity Fuse Color Description 1 40 Amp Green HEVAC 2 40 Amp Green HBL Rear Window Defroster 3 40 Amp Green Exterior Lighting 4 40 Amp Green Radiator Fan 5 20 Amp Yellow Transmission 6 30 Amp Pink Starter 7 Open 8 40 Amp Green ABS Motor 9 20 Amp Yellow ASD 10 40 Amp Green H...

Page 308: ...low Off Road 25 Open 26 10 Amp Red Accessories 27 20 Amp Yellow MFSW 28 10 Amp Red Clutch Override Cavity Fuse Color Description 29 Relay ASD 30 Relay A C Clutch 31 Relay Transmission 32 Relay Starter 33 Relay ABS 34 Open 35 Relay Fog Lamp 36 Relay Horn 37 Relay Fuel Pump 38 Relay HBL Rear Window Defroster 39 Relay Front Differential Locker Ru bicon or High Speed Fan 2 4L Engines 40 Relay Rear Dif...

Page 309: ... for two weeks or more run the air conditioning system at idle for about five minutes in the fresh air and high blower setting This will insure adequate system lubrication to minimize the possibility of compressor damage when the system is started again REPLACEMENT BULBS IF EQUIPPED Interior Lights Bulb Type Auto Trans Indicator Light 658 Courtesy Lights Under Dash 1 906 Heater Control Lights 2 19...

Page 310: ...hood Light 561 License Light 1157 NOTE Numbers refer to commercial bulb types that can be purchased from your local authorized dealer If a bulb needs to be replaced visit your authorized dealer or refer to the applicable Service Manual BULB REPLACEMENT Head Light 1 Remove headlight bezel screws as shown 2 Remove the headlight bezel 3 Remove the screws for the headlight retaining ring then remove r...

Page 311: ... straight from the socket to replace Front Side Marker 1 Reach under the front fender and locate the front side marker socket 2 Turn the socket assembly counter clockwise 1 3 turn and remove it from the housing Pull the bulb straight from the socket to replace Front Fog Light 1 Remove the three screws that attach the lamp bezel to the lamp housing 2 Separate the reflector from the light housing MA...

Page 312: ...tor 4 Disconnect the electrical connector CAUTION Do not touch the new bulb with your fingers Oil contamination will severely shorten bulb life If the bulb comes in contact with any oily surface clean the bulb with rubbing alcohol 312 MAINTAINING YOUR VEHICLE ...

Page 313: ...ng 3 Push the bulb in turn it counter clockwise 1 3 turn then remove it from the housing and replace Center High Mounted Stop Light CHMSL The stop lamp is mounted on a bracket that extends upward from the tailgate Remove the two screws hold ing the lens in place Take the lens off and pull the bulb from the socket MAINTAINING YOUR VEHICLE 313 7 ...

Page 314: ...Liter Engine SAE 10W 30 API Certified Engine Oil 6 Qts 5 7 Liters Cooling System 2 4 Liter Engine Mopar威 Antifreeze Engine Coolant 5 Year 100 000 Mile Formula 9 Qts 8 5 Liters 4 0 Liter Engine Mopar威 Antifreeze Engine Coolant 5 Year 100 000 Mile Formula 10 5 Qts 9 9 Liters Includes heater and coolant recovery bottle filled to MAX level 314 MAINTAINING YOUR VEHICLE ...

Page 315: ... Oil is recommended for the 2 4L engine API Certified SAE 10W 30 Engine Oil is recommended for the 4 0L engine Meets the requirements of DaimlerChrysler Material Standard MS 6395 Spark Plugs Refer to the Vehicle Emission Control Information label in the engine compart ment Oil Filter 2 4L Engine Mopar威 Oil Filter P N 4105409AB Oil Filter 4 0L Engine Mopar威 Oil Filter P N 05281090 Fuel Selection 87...

Page 316: ...W 90 API GL 5 or equivalent For trailer towing use Mopar威 Synthetic Gear Axle Lubricant SAE 75W 140 or equivalent Models equipped with Trac Lok require an additive Rubicon 216 RBI Model 44 Mopar威 Synthetic Gear Axle Lubricant SAE 75W 140 or equivalent Models equipped with Trac Lok require an additive Brake Master Cylinder Mopar威 DOT 3 Brake Fluid SAE J1703 should be used If DOT 3 SAE J1703 brake f...

Page 317: ...MAINTENANCE SCHEDULES CONTENTS 䡵 Emission Control System Maintenance 318 䡵 Maintenance Schedules 318 Schedule B 321 Schedule A 332 8 M A I N T E N A N C E S C H E D U L E S ...

Page 318: ...ehicle may be performed by any automotive repair establishment or individual using any automotive part which has been certified pursuant to U S EPA or in the State of Califor nia California Air Resources Board regulations MAINTENANCE SCHEDULES There are two maintenance schedules that show the required service for your vehicle First is Schedule ⴖBⴖ It is for vehicles that are operated under the con...

Page 319: ...sted for Schedule B Second is Schedule A It is for vehicles that are not operated under any of the conditions listed under Sched ule B Use the schedule that best describes your driving condi tions Where time and mileage are listed follow the interval that occurs first CAUTION Failure to perform the required maintenance items may result in damage to the vehicle At Each Stop for Fuel Check the engin...

Page 320: ...nd add as needed Check all lights and all other electrical items for correct operation At Each Oil Change Change the engine oil filter Inspect the exhaust system Inspect brake hoses Check the coolant level hoses and clamps After completion of off road operation the underside of the vehicle should be thoroughly inspected Exam ine threaded fasteners for looseness 320 MAINTENANCE SCHEDULES 8 M A I N ...

Page 321: ...delivery service commercial service Off road or desert driving If equipped for and operated with E 85 ethanol fuel NOTE If ANY of these apply to you then change your engine oil every 3 000 miles 5 000 km or 3 months whichever comes first and follow Schedule B of the Maintenance Schedules section of this manual NOTE If ANY of these apply to you then flush and replace your engine coolant anti freeze...

Page 322: ...at 3 months X X X X X Rotate the tires X X Inspect the engine air filter element replace if necessary X Lubricate the steering linkage tie rod ends X X X X X Lubricate the steering and suspension ball joints X X Inspect the brake linings X Drain and refill the front and rear axle fluid X 322 SCHEDULE B 8 M A I N T E N A N C E S C H E D U L E S ...

Page 323: ...f necessary X Inspect the PCV Valve and replace if necessary X Replace the spark plugs X Lubricate the steering linkage tie rod ends X X X X X Lubricate the steering and suspension ball joints X X X Inspect the brake linings X Drain and refill the front and rear axle fluid X Inspect the manual transmission fluid add as nec essary X Inspect the transfer case fluid add if necessary X SCHEDULE B 323 ...

Page 324: ...Rotate the tires X X Inspect the engine air filter element replace if necessary X Lubricate the steering linkage tie rod ends X X X X X Lubricate the steering and suspension ball joints X X Inspect the brake linings X Drain and refill the front and rear axle fluid X Inspect the drive belt and replace as needed X 324 SCHEDULE B 8 M A I N T E N A N C E S C H E D U L E S ...

Page 325: ... Valve and replace if necessary X Replace the ignition cables 2 4L Only X Replace the spark plugs X Lubricate the steering linkage tie rod ends X X X X X Lubricate the steering and suspension ball joints X X X Inspect the brake linings X X Drain and refill the front and rear axle fluid X X Inspect manual transmission fluid add as neces sary X Drain and refill the automatic transmission fluid and c...

Page 326: ...5 000 90 000 95 000 100 000 Inspect the drive belt and replace as needed Not required if belt was previously X Drain and refill the transfer case fluid X Flush and replace the engine coolant anti freeze X 326 SCHEDULE B 8 M A I N T E N A N C E S C H E D U L E S ...

Page 327: ... Inspect the engine air filter element replace if necessary X Lubricate the steering linkage tie rod ends X X X X X Lubricate the steering and suspension ball joints X X Inspect the brake linings X Drain and refill the front and rear axle fluid X Inspect the drive belt and replace as needed Not required if belt was previously replaced X SCHEDULE B 327 8 M A I N T E N A N C E S C H E D U L E S ...

Page 328: ...X Replace the spark plugs X Lubricate the steering linkage tie rod ends X X X X X Lubricate the steering and suspension ball joints X X X Replace the timing belt 2 4L Only X Inspect the brake linings X Drain and refill the front and rear axle fluid X Inspect the drive belt and replace as needed Not required if belt was previously replaced X Inspect the manual transmission fluid add as necessary X ...

Page 329: ...ace if necessary X Lubricate the steering linkage tie rod ends X X X X X Lubricate the steering and suspension ball joints X X Inspect the brake linings X Drain and refill the front and rear axle fluid X Inspect the drive belt and replace as needed Not required if belt was previously replaced X Flush and replace the engine coolant anti freeze if not done at 60 000 miles 96 000 km X SCHEDULE B 329 ...

Page 330: ...lve and replace if necessary X Replace the spark plugs X Replace the ignition cables 2 4L Only X Lubricate the steering linkage tie rod ends X X X X X Lubricate the steering and suspension ball joints X X X Inspect the brake linings X X Drain and refill the front and rear axle fluid X X Inspect the manual transmission fluid add as nec essary X Drain and refill the automatic transmission fluid and ...

Page 331: ...suspected Retain all re ceipts Applies only if vehicle is used for frequent trailer towing or fleet commercial service This maintenance is recommended by the manufac turer to the owner but is not required to maintain emissions warranty Off highway operation trailer towing taxi limousine bus snow plowing or other types of commercial service or prolonged operation with heavy loading especially in ho...

Page 332: ...X X Inspect the engine air filter element and replace if necessary X Replace the spark plugs X Lubricate the steering linkage joints and outer tie rod ends X X X X X Lubricate the steering and suspension ball joints X X Inspect the brake linings X Inspect the manual transmission fluid add as nec essary X Inspect the transfer case fluid X 332 SCHEDULE A 8 M A I N T E N A N C E S C H E D U L E S ...

Page 333: ... 54 Change the engine oil and engine oil filter X X X X Rotate the tires X X X X Lubricate the steering and suspension ball joints X X Lubricate the steering linkage joints and outer tie rod ends X X X X Inspect the brake linings X X SCHEDULE A 333 8 M A I N T E N A N C E S C H E D U L E S ...

Page 334: ... PCV Valve and replace if necessary X Replace the ignition cables 2 4L Only X Replace the spark plugs X Lubricate the steering linkage joints and outer tie rod ends X X X X Lubricate the steering and suspension ball joints X X Inspect the brake linings X Inspect the drive belt and replace as needed X Inspect the drive belt and replace as needed Not re quired if belt was previously replaced X 334 S...

Page 335: ... 100 000 110 000 120 000 130 000 Months 60 66 72 78 Flush and replace the engine coolant anti freeze X Inspect the manual transmission fluid add as necessary X Inspect transfer case fluid X SCHEDULE A 335 8 M A I N T E N A N C E S C H E D U L E S ...

Page 336: ... X Replace the spark plugs X Lubricate the steering linkage joints and outer tie rod ends X X X X Lubricate the steering and suspension ball joints X X Inspect the brake linings X Inspect the drive belt and replace as needed Not required if previously replaced X X Flush and replace the engine coolant anti freeze if not done at 60 months X Inspect the manual transmission fluid add as necessary X In...

Page 337: ...the ignition cables 2 4L Only X Inspect the PCV Valve and replace if necessary X Replace the spark plugs X Lubricate the steering linkage joints and outer tie rod ends X X X Lubricate the steering and suspension ball joints X X Inspect the brake linings X Replace the timing belt 2 4L Only X Inspect the drive belt and replace as needed Not required if pre viously replaced X SCHEDULE A 337 8 M A I N...

Page 338: ... X Flush and replace the engine coolant anti freeze if not done at 102 000 miles 170 000 km X Inspection and service should also be performed anytime a malfunction is observed or suspected Retain all re ceipts This maintenance is recommended by the manufac turer to the owner but is not required to maintain emissions warranty 338 SCHEDULE A 8 M A I N T E N A N C E S C H E D U L E S ...

Page 339: ...are A List 340 Be Reasonable With Requests 340 䡵 If You Need Assistance 340 䡵 Warranty Information U S Vehicles Only 343 䡵 Mopar威 Parts 343 䡵 Reporting Safety Defects 343 In Canada 343 䡵 Publication Order Forms 344 䡵 Department Of Transportation Uniform Tire Quality Grades 345 Treadwear 345 Traction Grades 345 Temperature Grades 346 9 ...

Page 340: ... list a number of items and you must have your vehicle by the end of the day discuss the situation with the service advisor and list the items in order of priority At many dealers you may obtain a rental vehicle at a minimal daily charge If you need a rental it is advisable to make these arrangements when you call for an ap pointment IF YOU NEED ASSISTANCE The manufacturer and its dealers are vita...

Page 341: ...ustomer Center Any communication to the Manufacturer s Customer Center should include the following information Owner s name and address Owner s telephone number home and office Dealership name Vehicle identification number Vehicle delivery date and mileage DaimlerChrysler Motors Corporation Customer Center P O Box 21 8004 Auburn Hills MI 48321 8004 Phone 800 992 1997 DaimlerChrysler Canada Inc Cu...

Page 342: ...ithin three weeks of your vehicle delivery date If you have any questions about your service contract call the manufacturer s Service Contract Na tional Customer Hotline at 1 800 521 9922 The manufacturer will not stand behind any service contract that is not the manufacturer s Service Contract It is not responsible for any service contract other than the manufacturer s Service Contract If you pur...

Page 343: ...tion and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer and the manufacturer To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 or go to http www NHTSA gov or write to NHTSA U S Dept of Transportation ...

Page 344: ...nts is written in straightforward language with illustrations diagrams and charts Diagnostic Procedure Manuals Filled with diagrams charts and detailed illustrations these practical manuals make it easy for students and technicians to find and fix problems on computer controlled vehicle systems and features They show exactly how to find and correct problems the first time using step by step troubl...

Page 345: ...rating based on the wear rate of the tire when tested under controlled con ditions on a specified government test course For ex ample a tire graded 150 would wear one and a half 1 1 2 times as well on the government course as a tire graded 100 The relative performance of tires depends upon the actual conditions of their use however and may depart significantly from the norm due to variations in dr...

Page 346: ...se the material of the tire to degenerate and reduce tire life and excessive temperature can lead to sudden tire failure The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No 109 Grades B and A repre sent higher levels of performance on the laboratory test wheel than the minimum required by law WARNING The tempe...

Page 347: ...INDEX 10 ...

Page 348: ... 32 Airbag Light 34 149 Airbag Maintenance 33 Alignment and Balance 227 Alterations Modifications Vehicle 9 Antenna Satellite Radio 171 Antifreeze Engine Coolant 314 Anti Lock Brake System ABS 205 Anti Lock Warning Light 151 Appearance Care 297 Automatic Dimming Mirror 52 Automatic Transmission 188 292 Adding Fluid 294 Fluid and Filter Changes 292 Fluid Level Check 293 Fluid Type 292 Gear Ranges 1...

Page 349: ...nt 309 310 Calibration Compass 54 Capacities Fluid 314 Caps Filler Fuel 233 Power Steering 281 Car Washes 298 Carbon Monoxide Warning 232 Carpeting 301 Catalytic Converter 275 Caution Exhaust Gas 45 CD Compact Disc Changer 158 CD Compact Disc Player 154 157 160 163 CD Compact Disc Player Maintenance 171 Cellular Phone 172 Center High Mounted Stop Light 313 Chains Tire 228 Changing A Flat Tire 254 ...

Page 350: ... Level 288 Disposal of Used Coolant 287 Drain Flush and Refill 285 Inspection 284 Points to Remember 288 Pressure Cap 287 Selection of Coolant Antifreeze 285 314 Temperature Gauge 149 Corrosion Protection 297 Crankcase Emission Control System 277 Cruise Control Speed Control 69 Cruise Light 147 Cup Holder 72 Customer Assistance 340 Daytime Running Lights 66 Dealer Service 270 Defroster Rear Window...

Page 351: ...ctronic Speed Control Cruise Control 69 Emergency Brake 200 Emergency In Case of Brake Warning Light 151 Coolant Temperature Gauge 149 Engine Oil Pressure Gauge 149 Jacking 254 Jump Starting 258 Emission Control System Maintenance 269 318 Engine Air Cleaner 278 Block Heater 184 Break In Recommendations 44 Compartment 267 Exhaust Gas Caution 45 232 Fails to Start 183 Flooded Starting 183 Fuel Requi...

Page 352: ...Finish Care 298 Fabric Care 300 302 Fabric Top 302 Filters Air Cleaner 278 Engine Fuel 278 Engine Oil 274 Finish Care 298 Flashers Hazard Warning 252 Turn Signal 147 311 313 Flooded Engine Starting 183 Fluid Capacities 314 Fluid Level Checks 296 Automatic Transmission 292 Engine Oil 271 Manual Transmission 294 Power Steering 281 Fluids Lubricants and Genuine Parts 315 Fog Light Service 311 Fog Lig...

Page 353: ...es 305 Gas Cap Fuel Filler Cap 233 Gasoline Fuel 229 Gasoline Reformulated 230 Gasoline Oxygenate Blends 230 Gauges Coolant Temperature 149 Fuel 152 Odometer 150 Oil Pressure 149 Speedometer 148 Tachometer 147 Voltmeter 147 Gear Ranges 187 189 Glass Cleaning 300 Glove Compartment 73 Gross Axle Weight Rating 237 Gross Vehicle Weight Rating 236 Hard Top 89 Hard Top Removal 90 Hazard Warning Flasher ...

Page 354: ...traint 34 35 Inflation Pressure Tires 222 Inside Rearview Mirror 52 Instrument Cluster 146 Instrument Panel and Controls 145 Instrument Panel Lens Cleaning 301 Interior Appearance Care 300 Interior Fuses 305 Interior Lights 64 Intermittent Wipers Delay Wipers 67 Introduction 4 Jack Location 255 Jack Operation 254 256 Jacking Instructions 256 Jump Starting 258 Key Programming 16 Key Release Button ...

Page 355: ... Warning 151 Bulb Replacement 310 Center Mounted Stop 313 Check Engine Malfunction Indicator 149 Check Gauges 149 Cruise 147 Daytime Running 66 Dimmer Switch Headlight 65 Fog 66 311 Headlight Switch 64 Headlights 310 High Beam 148 High Beam Indicator 148 Instrument Cluster 64 Interior 64 Lights On Reminder 65 Low Fuel 151 Passing 65 Rear Servicing 313 Rear Tail 313 Seat Belt Reminder 148 Sentry Ke...

Page 356: ... Maintenance Schedule 318 Schedule A 332 Schedule B 321 Maintenance Schedules 318 Malfunction Indicator Light Check Engine 149 269 Manual Service 344 Manual Transmission 185 294 Fluid Level Check 294 Lubricant Selection 294 Shift Speeds 187 Master Cylinder Brakes 291 Mirrors 52 Automatic Dimming 52 Compass Temperature 52 Outside 56 Rearview 52 Modifications Alterations Vehicle 9 Mopar Parts 270 34...

Page 357: ...Outside Rearview Mirrors 56 Overheating Engine 253 Owner s Manual Operator Manual 344 Paint Care 297 Paint Damage 297 Parking Brake 200 Passing Light 65 PCV Valve 277 Pets 44 Pets Transporting 44 Placard Tire and Loading Information 217 Polishing and Waxing 298 Power Distribution Center 307 Steering 207 281 Pregnant Women and Seat Belts 26 Preparation for Jacking 256 Pressure Gauge Oil 149 Radial ...

Page 358: ...r Lights On 65 Replacement Bulbs 309 Replacement Keys 16 Replacement Parts 270 Replacement Tires 226 Reporting Safety Defects 343 Restraints Child 34 Restraints Occupant 19 Rotation Tires 228 Safety Checks Inside Vehicle 46 Safety Checks Outside Vehicle 47 Safety Defects Reporting 343 Safety Information Tire 213 Safety Tips 45 Satellite Radio 167 Satellite Radio Antenna 171 Schedule Maintenance 31...

Page 359: ...nual Transmission 187 Shifting 185 Automatic Transmission 188 Manual Transmission 185 Shoulder Belt Upper Anchorage 25 Shoulder Belts 20 Signals Turn 66 147 311 313 Snow Chains Tire Chains 228 Soft Top 94 111 Spare Tire 255 Spark Plugs 275 Specifications Fuel Gasoline 229 Oil 273 Speed Control Cruise Control 69 Speedometer 148 Starting 182 Automatic Transmission 182 Emergency Jump Starting 258 Eng...

Page 360: ...mn 68 Tire and Loading Information Placard 217 Tire Identification Number TIN 216 Tire Markings 213 Tire Safety Information 213 Tires 221 345 Air Pressure 222 Alignment and Balance 227 Chains 228 Changing 254 General Information 221 High Speed 224 Inflation Pressures 222 Jacking 254 256 Load Capacity 217 218 Quality Grading 345 Radial 224 Replacement 226 Rotation 228 Safety 213 Sizes 214 Spare Tir...

Page 361: ...iler Towing Guide 239 Trailer Weight 239 Transfer Case 295 Four Wheel Drive Operation 195 Maintenance 295 Transmission Automatic 188 Maintenance 292 294 Manual 185 Shifting 185 Transporting Pets 44 Tread Wear Indicators 225 Trip Odometer 150 Trip Odometer Reset Button 150 Turn Signals 66 147 311 313 Underhood Fuses 307 Uniform Tire Quality Grades 345 Upholstery Care 300 Vacuum Vapor Harnesses 289 ...

Page 362: ...on 147 Warnings and Cautions 7 Warranty Information 343 Washer Adding Fluid 141 Washers Windshield 283 Waxing and Polishing 298 Wheel Alignment and Balance 227 Wheel Mounting 257 Windshield Defroster 174 177 Windshield Folding 132 Windshield Washers 67 283 Fluid 283 Windshield Wiper Blades 282 Windshield Wipers 67 Wiper Rear 140 362 INDEX ...

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