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JCM RBA-40C, Integration Manual

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Section 5

RBA-40C™ Banknote Acceptor

Preventive Maintenance

Issue #4119-IGE-01-00

© 2020, JAPAN CASH MACHINE CO., LTD.

1 4

Summary of Contents for RBA-40C

Page 1: ...2020 JAPAN CASH MACHINE CO LTD D A 66 Image1 Website http www jcmglobal com Issue 4119 IGE 01 00 RBA 40C Banknote Acceptor Integration Guide Revision A January 27 2020...

Page 2: ...ll rights to amend alter change or delete any portion of this Manual in whole or in part or add items thereto without notice regarding the product or its related products JCM is a registered trademark...

Page 3: ...ons 7 3 INSTALLATION 8 DIP Switch Settings 8 SW1 DIP Switch Block 1 8 SW2 DIP Switch Block 2 8 4 CONNECTOR PIN ASSIGNMENT 9 Power Supply Connector Pin Assignment TTL and Encoder 9 Power Supply Connect...

Page 4: ...odes 25 LED Flash Reject Error Code Conditions Banknotes 26 LED Reject Error Code Conditions Barcode Tickets 27 9 UNIT DIMENSIONS 29 RBA 40C without Bezel Outside Dimensions 29 10 TECHNICAL CONTACT IN...

Page 5: ...ng the Centering Mechanism 12 Figure 8 General Cleaning Image 12 Figure 9 RBA 40C Sensors and Cleaning Locations 13 Figure 10 RBA 40C TTL and Encoder Interface Circuit Schematic 15 Figure 11 RBA 40C U...

Page 6: ...Issue 4119 IGE 01 00 2020 JAPAN CASH MACHINE CO LTD iv THIS PAGE INTENTIONALLY LEFT BLANK...

Page 7: ...fication 7 Table 8 SW1 DIP Switch Block 1 Settings 8 Table 9 SW2 DIP Switch Block 2 Settings 8 Table 10 Power Supply Connector Pin Assignments TTL and Encoder 9 Table 11 Power Supply Connector Pin Ass...

Page 8: ...Issue 4119 IGE 01 00 2020 JAPAN CASH MACHINE CO LTD v i THIS PAGE INTENTIONALLY LEFT BLANK...

Page 9: ...omponent Names In order to make operating this device and navigating within this manual easier the following illustrations are used Safety Instructions need to be observed in order to protect the oper...

Page 10: ...usty conditions including the internal unit assemblies when installing in either an indoor or open air space 4 Avoid exposing the Unit to direct Sunlight and or incandescent Lamp Illumination Refer to...

Page 11: ...erform cleaning and maintenance regularly when using the equipment in an smoky environ ment such as where excessive Automobile exhaust emission or Cigarette Smoke may exist 4 Do not redesign or disass...

Page 12: ...i Pullback Technology The JCM patented Anti Pullback Mechanism provides powerful protection against Banknote stringing Automatic Centering The Centering Mechanism allows the unit to read Banknotes ran...

Page 13: ...5 RBA 40C Component Names Figure 5 RBA 40C Component Names a b c a RBA 40C Unit Acceptor Head Unit b Upper Guide Open Close Button c Acceptor Unit Release Latch d Centering Guide Open Shaft e Red Sta...

Page 14: ...ecause of incorrect or failed insertion Banknote Types Accepted Refer to the Software Information Sheet for more details Long side 110 181mm 4 33 7 12 in Short side 60 85mm 2 36 3 34 in Insertion Dire...

Page 15: ...re having an illumination index of 3000 lux or less Installation Indoors Only No cabinet vibration Table 6 RBA 40C Electrical Specification Measured on a brand new and factory default RBA 40C Unit Sup...

Page 16: ...INHIBIT OFF VEND 2 ACCEPT 3 ON VEND 3 INHIBIT OFF VEND 3 ACCEPT 4 ON VEND 4 INHIBIT OFF VEND 4 ACCEPT 5 ON VEND 5 INHIBIT OFF VEND 5 ACCEPT 6 ON VEND 6 INHIBIT OFF VEND 6 ACCEPT 7 ON VEND 7 INHIBIT OF...

Page 17: ...No Connection 2 NC No Connection 3 NC No Connection 4 GND Ground 5 5V 5V DC Power Supply 6 NC No Connection 7 NC No Connection 8 NC No Connection 9 NC No Connection 10 NC No Connection 11 NC No Conne...

Page 18: ...6 NC No Connection 7 NC No Connection 8 NC No Connection 9 NC No Connection 10 USB Vbus USB Communication Vbus Signal Line 11 USB D IN OUT USB Communication D Signal Line 12 USB D IN OUT USB Communica...

Page 19: ...zel Connector Pin Assignments Header S7B ZR 3 4 JST Housing ZHR 7 JST Contact SZH 002T P0 5 MOLEX Recommended Wire UL1061 AWG 26 28 Pin No Signal Name I O Function 1 12V 12V DC Power Supply 2 GND GND...

Page 20: ...Roller and Belt Refer to RBA 40C Sen sors and Cleaning Locations on page 13 for each Sensor and Roller that requires cleaning 5 PREVENTIVE MAINTENANCE Figure 6 Clearing a Banknote Jam Figure 6 Clearin...

Page 21: ...sing a dry lint free cloth cotton swab or Blow clean using non flammable Compressed Air Refer to Cleaning Procedures on page 12 b Centering Guide Timing Sensor c CIS d Anti Pullback Entrance Sensor e...

Page 22: ...THIS PAGE INTENTIONALLY LEFT BLANK Section 5 RBA 40C Banknote Acceptor Preventive Maintenance Issue 4119 IGE 01 00 2020 JAPAN CASH MACHINE CO LTD 1 4...

Page 23: ...12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 NC NC NC PWGND 5V NC NC NC NC NC NC NC NC NC NC NC NC NC MD 100_ENC1 MD 100_ENC2 MD 1...

Page 24: ...24 25 26 NC NC NC PWGND 5V NC NC NC NC USB Vbus USB D USB D USB GND NC NC NC NC NC MD 100_ENC1 MD 100_ENC2 MD 100_5V NC 24V TTL RxD TTL TxD PWGND NC NC NC PWGND 5V NC NC NC NC USB Vbus USB D USB D US...

Page 25: ...t Schematic Figure 12 RBA 40C Bezel LED Light Controller Circuit Schematic 1 2 3 4 5 6 7 PW12V GND BZLED_1 BZLED_2 BZLED_3 BZLED_4 NC 1 2 3 4 5 6 7 PW12V GND BZLED_1 BZLED_2 BZLED_3 BZLED_4 NC S7B ZR...

Page 26: ...Issue 4119 IGE 01 00 2020 JAPAN CASH MACHINE CO LTD 1 8 Section 6 RBA 40C Banknote Acceptor Standard Interface Circuit Schematics THIS PAGE INTENTIONALLY LEFT BLANK...

Page 27: ...BA 40C Initialization and Banknote Acceptance Flowchart Figure 13 RBA 40C Initialization and Banknote Acceptance Flowchart b Initializing c Stand by d Enable Acceptance f External LED Display shows En...

Page 28: ...b Is the denomination acceptable d Transporting the Banknote g Stop operation Abnormal Signal Output 1 A From Initialization and Banknote Acceptance Flowchart Figure 13 c Return the Banknote e Discha...

Page 29: ...ing the Banknote B From Validation Flowchart Figure 14 C To Initialization and Banknote Acceptance Flowchart Figure 13 1 When an abnormal signal is received remove and reapply Power to the RBA 40C Uni...

Page 30: ...hat all Harness Connectors are properly seated Check for any bent missing or damaged Pins in the Connector Plugs and mating Receptacles Corrupted Software Redownload the correct Software Refer to Soft...

Page 31: ...check if the specific DIP Switch contains a failure Refer to Performance Test Using a PC on page 8 or Performance Test without a PC on page 16 of the upcoming RBA 40C Operation and Maintenance Manual...

Page 32: ...Flash ROM Write Error The Main Operating Program is not written into the ROM correctly Re download the Program Check that the relative part s is properly assembled and or Harness connected CPU Circuit...

Page 33: ...The Anti Pullback Mechanism has not performed correctly Check that the relative part s is properly assembled and or Harness connected Clean or calibrate the relative Sensor s Anti Pullback Mechanism...

Page 34: ...6 Denomination Error The Sensor detected abnormal Banknote Type Clean the Banknote Path Check that the Banknote is not damaged nor exhibiting unfit conditions Refer to Banknote Fitness Requirements o...

Page 35: ...that the Barcode Ticket is not damaged or dirty Check that the relative part s is properly assembled and or Harness connected Clean or calibrate the relative Sensor s CIS OFF Green 3 Number Of Charac...

Page 36: ...relative Sensor s CIS OFF Green 11 Abnormal Barcode Ticket A Barcode Ticket inhibited by the Settings is inserted Check that a proper Barcode Ticket is used Check that the Barcode Ticket is not damage...

Page 37: ...a unit dimension of the RBA 40C Series Banknote Acceptor RBA 40C RBA 40C without Bezel Outside Dimensions Figure 16 RBA 40C without Bezel Outside Dimension Figure 16 RBA 40C without Bezel Outside Dime...

Page 38: ...Issue 4119 IGE 01 00 2020 JAPAN CASH MACHINE CO LTD 3 0 Section 9 RBA 40C Banknote Acceptor Unit Dimensions THIS PAGE INTENTIONALLY LEFT BLANK...

Page 39: ...4 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu Asia and Oceania JCM Gold HK Ltd Phone 852 2429 7187 Fax...

Page 40: ...THIS PAGE INTENTIONALLY LEFT BLANK Section 10 RBA 40C Banknote Acceptor Technical Contact Information Issue 4119 IGE 01 00 2020 JAPAN CASH MACHINE CO LTD 3 2...

Page 41: ...ired for 8 M Model Descriptions Product Number Specifications of 2 N Navigation within manual procedure for 1 P Pin Assignments Table Listing of 9 Preventive Maintenance cleaning material requirements...

Page 42: ...Issue 4119 IGE 01 00 2020 JAPAN CASH MACHINE CO LTD 3 4 Section 11 RBA 40C Banknote Acceptor Index THIS PAGE INTENTIONALLY LEFT BLANK...

Page 43: ...RBA 40C Banknote Acceptor Issue 4119 IGE 01 00 2020 JAPAN CASH MACHINE CO LTD...

Page 44: ...Issue 4119 IGE 01 00 2020 JAPAN CASH MACHINE CO LTD Issue 4119 IGE 01 00 RBA 40C Banknote Acceptor...

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