JCM iPRO-100-SH2-RC, Operation And Maintenance Manual

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P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD.
4 - 8
Section 4 iPRO-RC™ Series Banknote Recycler Disassembly/Reassembly
Timing Belt Removal
To remove the Timing Belt, proceed as follows:
1. Remove the two (2) Mounting Screws (Figure 4-
22 a
1
& a
2
) retaining the Rear Transport Upper
Frame (Figure 4-22 b ) in place, and take the Rear
Transport Upper Frame off of the Rear Transport
Assembly.
2. Remove the two (2) Springs (Figure 4-22 c
1
& c
2
)
retaining the single (1) Shaft (Figure 4-22 d ) in its
rest position, and remove the Shaft and the two
(2) Gears (Figure 4-22 e
1
& e
2
).
3. Remove the two (2) E-Rings (Figure 4-23 a
1
&
a
2
), the two (2) Bearings (Figure 4-23 b
1
& b
2
),
the single (1) Shaft (Figure 4-23 c ), the single (1)
Gear (Figure 4-23 d ), the single (1) Encoder (Fig-
ure 4-23 e ) and the two (2) Pulleys (Figure 4-23 f
1
& f
2
) from the Transport Assembly.
4. Remove the two (2) Timing Belt Covers (Figure
4-23 g
1
& g
2
) from both the left and right sides of
the Rear Transport Assembly.
5. Remove the single (1) Shaft Mounting Screw
(Figure 4-24 a ) and pull the single (1) Shaft and
related Bearing out from the Rear Transport
Assembly (Figure 4-24
b
1
& b
2
).
6. Remove the two (2) E-Rings (Figure 4-24 c
1
&
c
2
), and the two (2) related Bearings (Figure 4-24
d
1
& d
2
); then pull the two (2) Shafts (Figure 4-24
e
1
& e
2
) out and remove the single (1) Timing
Belt with its related pulleys (Figure 4-24 f ) from
the Assembly.
Pick Roller Removal
To remove the Pick Roller, proceed as follows:
1. Remove the two (2) Mounting Screws (Figure 4-
25 a
1
& a
2
) retaining the two (2) RC Centering
Guides (Figure 4-25 b
1
& b
2
) in place, and
remove the RC Centering Guide from the Cash
Box.
NOTE: When re-inserting the Shaft,
press the edge of the Shaft in using
the Springs visible from the front
side of the Rear Transport Assembly
(Figure 4-22 f ).
Figure 4-22 Rear Transport Upper Frame &
Shaft Removal
a
1
a
2
b
c
1
c
2
d
e
1
e
2
f
Figure 4-22 Rear Transport Upper Frame
& Shaft Removal
Figure 4-23 Timing Belt Cover Removals
a
1
a
2
b
1
b
2
c
g
1
g
2
f
1
d
f
2
e
Figure 4-23 Timing Belt Cover Removals
Figure 4-24 Timing Belt/Pulley Removal
a
f
d
1
d
2
e
1
e
2
c
2
c
1
b
1
b
2
Figure 4-24 Timing Belt/Pulley Removal
NOTE: One of the two (2) RC
Centering Guides contains a Prism
installed in its Plate to detect the
Cash Box (Figure 4-25 c ). Ensure
that this Guide Plate is always re-
installed in the upper position of the
Cash Box.