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9813/3300-1

SERVICE MANUAL

Volume 1

VM117, VM137

EN 9813/3300

SERVICE MANUAL

Volume 2

VM117, VM137

EN 9813/3300

SERVICE MANUAL

Volume 3

VM117, VM137

EN 9813/3300

SERVICE MANUAL

Volume 4

VM117, VM137

EN 9813/3300

Find manuals at https://best-manuals.com

Summary of Contents for VM117

Page 1: ...ne without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it...

Page 2: ...9813 3300 1 Notes Find manuals at https best manuals com...

Page 3: ...CE MANUAL Volume 1 VM117 VM137 EN 9813 3300 SERVICE MANUAL Volume 2 VM117 VM137 EN 9813 3300 SERVICE MANUAL Volume 3 VM117 VM137 EN 9813 3300 SERVICE MANUAL Volume 4 VM117 VM137 EN 9813 3300 Find manu...

Page 4: ...Notes 9813 3300 1 Find manuals at https best manuals com...

Page 5: ...ours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessment...

Page 6: ...Notes 9813 3300 1 2015 08 28 Find manuals at https best manuals com...

Page 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessme...

Page 8: ...Notes 01 2 9813 3300 1 01 2 Find manuals at https best manuals com...

Page 9: ...hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the time...

Page 10: ...ion which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The signal word N...

Page 11: ...are of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile...

Page 12: ...ucted Do not use Triochloroethane or paint thinners near O rings and seals Arc Welding To prevent the possibility of damage to electronic components disconnect the battery and the alternator before ar...

Page 13: ...is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater than 300 C 571 6 F e g engin...

Page 14: ...r bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install an exhaust extension If you begin to feel drowsy stop the...

Page 15: ...site carefully When applicable keep all attachments low to the ground Visibility Accidents can be caused by working in poor visibility Use your lights to improve visibility Keep the road lights window...

Page 16: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 17: ...the correct pressure and in good condition and is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The grea...

Page 18: ...nce procedure 1 Park the machine on solid level ground Figure 2 2 Install the articulation lock Refer to PIL 06 27 3 Move the drive lever to the park position 4 Stop the engine and remove the ignition...

Page 19: ...correctly parked on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery when you are not using electrical power If you do not take these precaution...

Page 20: ...Notes 01 14 9813 3300 1 01 14...

Page 21: ...py 06 8 06 30 Pivot Pins 06 30 00 General 06 11 06 33 Articulated Joint 06 33 00 General 06 15 06 49 Step 06 49 00 General 06 21 06 63 Identification Label 06 63 00 General 06 23 06 63 03 Machine 06 2...

Page 22: ...9813 3300 1 2015 08 21 Acronyms Glossary FOPS Falling Object Protective Structure PIN Product Identification Number ROPS Roll Over Protective Structure...

Page 23: ...06 Body and Framework 06 Access Cover 06 1 9813 3300 1 06 1 06 Access Cover Contents Page No 06 06 00 General 06 3 06 06 03 Battery 06 4 06 06 06 Engine Compartment 06 6 06 06 39 Cab Canopy 06 8...

Page 24: ...Notes 06 2 9813 3300 1 06 2...

Page 25: ...n Access panels provide easy access to the machine major components test and service points and other parts which require routine testing servicing adjusting replacement or repair Before you operate t...

Page 26: ...6 4 9813 3300 1 06 4 03 Battery Introduction The battery box is installed on the right side of the rear chassis The battery box consists of a battery a dosing control unit fuses and a battery isolator...

Page 27: ...Body and Framework 06 Access Cover 03 Battery 06 5 9813 3300 1 06 5 Figure 4 C D E F H G J C Battery D Lock E Fuse link box F Engine pod fuse box G Seal H Battery isolator switch J Dosing control uni...

Page 28: ...Engine Compartment Introduction Open 1 Make the machine safe 2 Stop the engine and remove the ignition key 3 Use the ignition key to unlock the cover 4 Use the handle to release the latch Open the co...

Page 29: ...ody and Framework 06 Access Cover 06 Engine Compartment 06 7 9813 3300 1 06 7 Close 1 Pull the cover down using the cable 2 Make sure the cover is closed correctly 3 Use the ignition key to lock the c...

Page 30: ...9813 3300 1 06 8 39 Cab Canopy Introduction Cab Canopy Open 1 Make the machine safe 2 Stop the engine and remove the ignition key 3 Use the ignition key to unlock the cover 4 Use the handle to releas...

Page 31: ...Body and Framework 06 Access Cover 39 Cab Canopy 06 9 9813 3300 1 06 9 Close 1 Push the cover to close 2 Make sure the cover is closed correctly with the latch 3 Use the ignition key to lock the cove...

Page 32: ...06 Body and Framework 30 Pivot Pins 06 10 9813 3300 1 06 10 30 Pivot Pins Contents Page No 06 30 00 General 06 11...

Page 33: ...d at regular intervals Refer to the Machine Maintenance Schedules Slide Hammer Kit The slide hammer kit is used to remove pivot pins that must be extracted i e cannot be knocked through The purpose of...

Page 34: ...anner flats to securely install the adaptor 2 3 Install an end stop onto the other end of the adaptor M20 thread size make sure that the adaptor threads are fully engaged 2 4 Install the slide bar int...

Page 35: ...06 Body and Framework 33 Articulated Joint 06 13 9813 3300 1 06 13 33 Articulated Joint Contents Page No 06 33 00 General 06 15...

Page 36: ...Notes 06 14 9813 3300 1 06 14...

Page 37: ...06 15 00 General Introduction 06 15 Check Condition 06 16 Disassemble and Assemble 06 17 Introduction The articulated joint is a flexible joint which enables two or more sections of a machine that ar...

Page 38: ...06 Body and Framework 33 Articulated Joint 00 General 06 16 9813 3300 1 06 16 Check Condition Check the articulated joint for signs of cracks or damage renew the part if necessary...

Page 39: ...e is very heavy Put a sling to support the drum frame weight when it is removed Weight Force 4 910kg 8 Remove the five bolts and washers from the top of the bearing plate 9 Install a lifting eye bolt...

Page 40: ...ate D Support washer 1 E Disc spring 1 F Bearing cup 1 G Bearing cone 1 H Seal 1 J Seal 2 K Bearing cone 2 L Bearing cup 2 M Central joint N Capscrew P Bolt Q Bottom bearing pivot R Seal 3 S Bearing c...

Page 41: ...value 12 Install the support washer 2 and the disc spring 2 on to the lower lug of the machine rear frame 13 Install the bearing cup 3 into the lower lug of the machine rear frame 14 Install a new se...

Page 42: ...06 Body and Framework 49 Step 06 20 9813 3300 1 06 20 49 Step Contents Page No 06 49 00 General 06 21...

Page 43: ...ice Removal 1 Make the machine safe Refer to PIL 01 03 2 Remove the screws and washers 3 Remove the step from the machine body Two persons are required to lift the step assembly Figure 9 B C A A Step...

Page 44: ...Framework 63 Identification Label 06 22 9813 3300 1 06 22 63 Identification Label Contents Page No 06 63 00 General 06 23 06 63 03 Machine 06 24 06 63 06 Engine 06 25 06 63 15 Operator Protective Stru...

Page 45: ...eral Introduction The machine has identification plates that contain important information relating to the specific machine details for example VIN or PIN number and engine serial number These serial...

Page 46: ...an be found on the front face of the seat platform Figure 10 The machine model and build specification are indicated by the PIN The PIN has 17 digits and must be read from left to right Table 2 Typica...

Page 47: ...the engine identification number SH 320 40001 U 00001 04 Digit 1 2 3 10 11 12 16 17 18 Table 5 Explanation of the engine identification number Digit Explanation 1 2 Engine type SH 4 4L Electron ic tu...

Page 48: ...he machine until the structure has been renewed Modifications and repairs that are not approved by the manufacturer may be dangerous and will invalidate the ROPS FOPS FOGS certification A machine buil...

Page 49: ...06 Body and Framework 66 Tools 06 27 9813 3300 1 06 27 66 Tools Contents Page No 06 66 00 General 06 29...

Page 50: ...Notes 06 28 9813 3300 1 06 28...

Page 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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