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 01 - Machine

 03 - Safety

 18 - Operating Safety

01 - 8

9813/3300-1

01 - 8

18 - Operating Safety
Introduction

Training

Make sure that you have had adequate training and

that you are confident in your ability to operate the

machine safely before you use it. Practice using the

machine and its attachments until you are completely

familiar  with  the  controls  and  what  they  do.  With

a  careful,  well  trained  and  experienced  operator,

your machine is a safe and efficient machine. With

an  inexperienced  or  careless  operator,  it  can  be

dangerous. Do not put your life, or the lives of others,

at risk by using the machine irresponsibly. Before you

start to work, tell your work mates what you will be

doing and where you will be working. On a busy site,

use a signalman.
Before doing any job not covered in this manual, find

out the correct procedure. Your local JCB distributor

will be glad to advise you.

Fuel

Fuel is flammable, keep naked flames away from the

fuel  system.  Stop  the  engine  immediately  if  a  fuel

leak is suspected. Do not smoke while refuelling or

working on the fuel system. Do not refuel with the

engine  running.  Completely  wipe  off  any  spilt  fuel

which could cause a fire. There could be a fire and

injury if you do not follow these precautions.

Machine Condition

A defective machine can injure you or others. Do not

operate a machine which is defective or has missing

parts. Make sure the maintenance procedures in this

manual are completed before using the machine.

Machine Limits

Operating the machine beyond its design limits can

damage  the  machine,  it  can  also  be  dangerous.

Do  not  operate  the  machine  outside  its  limits.  Do

not  try  to  upgrade  the  machine  performance  with

unapproved modifications.

Engine/Steering Failure

If the engine or steering fails, stop the machine as

quickly as possible. Do not operate the machine until

the fault has been corrected.

Exhaust Gases

Machine exhaust gases can harm and possibly kill

you or bystanders if they are inhaled. Do not operate

the machine in closed spaces without making sure

there  is  good  ventilation.  If  possible,  install  an

exhaust extension. If you begin to feel drowsy, stop

the machine at once and get into fresh air.

Worksites

Worksites  can  be  hazardous.  Examine  the  site

before working on it. You could be killed or injured

if  the  ground  gives  way  under  your  machine  or  if

piled material collapses onto it. Check for potholes

and hidden debris, logs, ironwork etc. Any of these

could  cause  you  to  lose  control  of  your  machine.

Check for utilities such as electric cables (overhead

and  underground),  gas  and  water  pipes  etc.  Mark

the positions of the underground cables and pipes.

Make sure that you have enough clearance beneath

overhead cables and structures.

Communications

Bad  communications  can  cause  accidents.  Keep

people  around  you  informed  of  what  you  will  be

doing.  If  you  will  be  working  with  other  people,

make sure any hand signals that may be used are

understood by everybody. Worksites can be noisy, do

not rely on spoken commands.

Parking

An incorrectly parked machine can move without an

operator.  Follow  the  instructions  in  the  Operator's

Manual to park the machine correctly.

Banks and Trenches

Banked material and trenches can collapse. Do not

work or drive too close to banks and trenches where

there is danger of collapse.

Safety Barriers

Unguarded  machines  in  public  places  can  be

dangerous. In public places, or where your visibility

is reduced, place barriers around the work area to

keep people away.

Sparks

Explosions and fire can be caused by sparks from

the exhaust or the electrical system. Do not use the

machine in closed areas where there is flammable

material, vapour or dust.

Hazardous Atmospheres

This  machine  is  designed  for  use  in  normal  out

door  atmospheric  conditions.  It  must  not  be  used

in  an  enclosed  area  without  adequate  ventilation.

Do  not  use  the  machine  in  a  potentially  explosive

atmosphere, i.e. combustible vapours, gas or dust,

without first consulting your JCB dealer.

Regulations

Obey all laws, worksite and local regulations which

affect you and your machine.

Summary of Contents for VM117

Page 1: ...ne without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it...

Page 2: ...9813 3300 1 Notes Find manuals at https best manuals com...

Page 3: ...CE MANUAL Volume 1 VM117 VM137 EN 9813 3300 SERVICE MANUAL Volume 2 VM117 VM137 EN 9813 3300 SERVICE MANUAL Volume 3 VM117 VM137 EN 9813 3300 SERVICE MANUAL Volume 4 VM117 VM137 EN 9813 3300 Find manu...

Page 4: ...Notes 9813 3300 1 Find manuals at https best manuals com...

Page 5: ...ours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessment...

Page 6: ...Notes 9813 3300 1 2015 08 28 Find manuals at https best manuals com...

Page 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessme...

Page 8: ...Notes 01 2 9813 3300 1 01 2 Find manuals at https best manuals com...

Page 9: ...hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the time...

Page 10: ...ion which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The signal word N...

Page 11: ...are of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile...

Page 12: ...ucted Do not use Triochloroethane or paint thinners near O rings and seals Arc Welding To prevent the possibility of damage to electronic components disconnect the battery and the alternator before ar...

Page 13: ...is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater than 300 C 571 6 F e g engin...

Page 14: ...r bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install an exhaust extension If you begin to feel drowsy stop the...

Page 15: ...site carefully When applicable keep all attachments low to the ground Visibility Accidents can be caused by working in poor visibility Use your lights to improve visibility Keep the road lights window...

Page 16: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 17: ...the correct pressure and in good condition and is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The grea...

Page 18: ...nce procedure 1 Park the machine on solid level ground Figure 2 2 Install the articulation lock Refer to PIL 06 27 3 Move the drive lever to the park position 4 Stop the engine and remove the ignition...

Page 19: ...correctly parked on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery when you are not using electrical power If you do not take these precaution...

Page 20: ...Notes 01 14 9813 3300 1 01 14...

Page 21: ...py 06 8 06 30 Pivot Pins 06 30 00 General 06 11 06 33 Articulated Joint 06 33 00 General 06 15 06 49 Step 06 49 00 General 06 21 06 63 Identification Label 06 63 00 General 06 23 06 63 03 Machine 06 2...

Page 22: ...9813 3300 1 2015 08 21 Acronyms Glossary FOPS Falling Object Protective Structure PIN Product Identification Number ROPS Roll Over Protective Structure...

Page 23: ...06 Body and Framework 06 Access Cover 06 1 9813 3300 1 06 1 06 Access Cover Contents Page No 06 06 00 General 06 3 06 06 03 Battery 06 4 06 06 06 Engine Compartment 06 6 06 06 39 Cab Canopy 06 8...

Page 24: ...Notes 06 2 9813 3300 1 06 2...

Page 25: ...n Access panels provide easy access to the machine major components test and service points and other parts which require routine testing servicing adjusting replacement or repair Before you operate t...

Page 26: ...6 4 9813 3300 1 06 4 03 Battery Introduction The battery box is installed on the right side of the rear chassis The battery box consists of a battery a dosing control unit fuses and a battery isolator...

Page 27: ...Body and Framework 06 Access Cover 03 Battery 06 5 9813 3300 1 06 5 Figure 4 C D E F H G J C Battery D Lock E Fuse link box F Engine pod fuse box G Seal H Battery isolator switch J Dosing control uni...

Page 28: ...Engine Compartment Introduction Open 1 Make the machine safe 2 Stop the engine and remove the ignition key 3 Use the ignition key to unlock the cover 4 Use the handle to release the latch Open the co...

Page 29: ...ody and Framework 06 Access Cover 06 Engine Compartment 06 7 9813 3300 1 06 7 Close 1 Pull the cover down using the cable 2 Make sure the cover is closed correctly 3 Use the ignition key to lock the c...

Page 30: ...9813 3300 1 06 8 39 Cab Canopy Introduction Cab Canopy Open 1 Make the machine safe 2 Stop the engine and remove the ignition key 3 Use the ignition key to unlock the cover 4 Use the handle to releas...

Page 31: ...Body and Framework 06 Access Cover 39 Cab Canopy 06 9 9813 3300 1 06 9 Close 1 Push the cover to close 2 Make sure the cover is closed correctly with the latch 3 Use the ignition key to lock the cove...

Page 32: ...06 Body and Framework 30 Pivot Pins 06 10 9813 3300 1 06 10 30 Pivot Pins Contents Page No 06 30 00 General 06 11...

Page 33: ...d at regular intervals Refer to the Machine Maintenance Schedules Slide Hammer Kit The slide hammer kit is used to remove pivot pins that must be extracted i e cannot be knocked through The purpose of...

Page 34: ...anner flats to securely install the adaptor 2 3 Install an end stop onto the other end of the adaptor M20 thread size make sure that the adaptor threads are fully engaged 2 4 Install the slide bar int...

Page 35: ...06 Body and Framework 33 Articulated Joint 06 13 9813 3300 1 06 13 33 Articulated Joint Contents Page No 06 33 00 General 06 15...

Page 36: ...Notes 06 14 9813 3300 1 06 14...

Page 37: ...06 15 00 General Introduction 06 15 Check Condition 06 16 Disassemble and Assemble 06 17 Introduction The articulated joint is a flexible joint which enables two or more sections of a machine that ar...

Page 38: ...06 Body and Framework 33 Articulated Joint 00 General 06 16 9813 3300 1 06 16 Check Condition Check the articulated joint for signs of cracks or damage renew the part if necessary...

Page 39: ...e is very heavy Put a sling to support the drum frame weight when it is removed Weight Force 4 910kg 8 Remove the five bolts and washers from the top of the bearing plate 9 Install a lifting eye bolt...

Page 40: ...ate D Support washer 1 E Disc spring 1 F Bearing cup 1 G Bearing cone 1 H Seal 1 J Seal 2 K Bearing cone 2 L Bearing cup 2 M Central joint N Capscrew P Bolt Q Bottom bearing pivot R Seal 3 S Bearing c...

Page 41: ...value 12 Install the support washer 2 and the disc spring 2 on to the lower lug of the machine rear frame 13 Install the bearing cup 3 into the lower lug of the machine rear frame 14 Install a new se...

Page 42: ...06 Body and Framework 49 Step 06 20 9813 3300 1 06 20 49 Step Contents Page No 06 49 00 General 06 21...

Page 43: ...ice Removal 1 Make the machine safe Refer to PIL 01 03 2 Remove the screws and washers 3 Remove the step from the machine body Two persons are required to lift the step assembly Figure 9 B C A A Step...

Page 44: ...Framework 63 Identification Label 06 22 9813 3300 1 06 22 63 Identification Label Contents Page No 06 63 00 General 06 23 06 63 03 Machine 06 24 06 63 06 Engine 06 25 06 63 15 Operator Protective Stru...

Page 45: ...eral Introduction The machine has identification plates that contain important information relating to the specific machine details for example VIN or PIN number and engine serial number These serial...

Page 46: ...an be found on the front face of the seat platform Figure 10 The machine model and build specification are indicated by the PIN The PIN has 17 digits and must be read from left to right Table 2 Typica...

Page 47: ...the engine identification number SH 320 40001 U 00001 04 Digit 1 2 3 10 11 12 16 17 18 Table 5 Explanation of the engine identification number Digit Explanation 1 2 Engine type SH 4 4L Electron ic tu...

Page 48: ...he machine until the structure has been renewed Modifications and repairs that are not approved by the manufacturer may be dangerous and will invalidate the ROPS FOPS FOGS certification A machine buil...

Page 49: ...06 Body and Framework 66 Tools 06 27 9813 3300 1 06 27 66 Tools Contents Page No 06 66 00 General 06 29...

Page 50: ...Notes 06 28 9813 3300 1 06 28...

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