Page No.
Contents
Section 1 - i
1-i
1-i
Introduction
Identifying Your Machine ........................................................................... 1-1
Safety
Introduction ................................................................................................ 1-3
Use
Introduction ................................................................................................ 1-5
Scope ........................................................................................................ 1-6
Personnel ..............................................................................................1-6
Applications ...........................................................................................1-6
Newest Data ..........................................................................................1-6
Format ....................................................................................................... 1-7
Left Side, Right Side .................................................................................. 1-8
Hydraulic Schematic Codes ...................................................................... 1-9
Colour Codes ........................................................................................1-9
Routine Maintenance
Maintenance Schedules .......................................................................... 1-11
General Procedures
Introduction .............................................................................................. 1-13
Parking the Machine and Making it Safe ................................................. 1-14
Venting the Hydraulic Pressure ............................................................... 1-15
Connecting/Disconnecting Hydraulic Hoses ............................................ 1-16
Battery Disconnection/Connection .......................................................... 1-17
Removing and Replacing Components ................................................... 1-18
Preparation ..........................................................................................1-18
Original Components ...........................................................................1-18
New Components ................................................................................1-18
Torques and Fixings ............................................................................1-18
Battery Charging System Precautions ..................................................... 1-19
Gas Hydraulic Bladder Accumulators ...................................................... 1-20
Replacement .......................................................................................1-20
Charging ..............................................................................................1-20
Service Consumables
Introduction .............................................................................................. 1-23
Sealing and Retaining Compounds ......................................................... 1-24
Torque Settings
Introduction .............................................................................................. 1-25
Zinc Plated Fasteners and Dacromet Fasteners ..................................... 1-26
Introduction ..........................................................................................1-26
Bolts and Screws .................................................................................1-26
Hydraulic Connections ............................................................................. 1-30
'O' Ring Face Seal System ..................................................................1-30
'Torque Stop' Hose System .................................................................1-33
`Positional Type' Hydraulic Adaptors ....................................................... 1-34
Fitting Procedure .................................................................................1-34
Service Tools
Numerical List .......................................................................................... 1-35
