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9813/5150-2

SERVICE MANUAL

Volume 1

225, 225T, 260, 260T, 280,

300, 300T, 320T, 325T, 330

EN 9813/5150

SERVICE MANUAL

Volume 2

225, 225T, 260, 260T, 280,

300, 300T, 320T, 325T, 330

EN 9813/5150

SERVICE MANUAL

Volume 3

225, 225T, 260, 260T, 280,

300, 300T, 320T, 325T, 330

EN 9813/5150

SERVICE MANUAL

Volume 4

225, 225T, 260, 260T, 280,

300, 300T, 320T, 325T, 330

EN 9813/5150

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Summary of Contents for 225

Page 1: ...t studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it Do not operate...

Page 2: ...9813 5150 2 Notes Find manuals at https best manuals com...

Page 3: ...9813 5150 SERVICE MANUAL Volume 2 225 225T 260 260T 280 300 300T 320T 325T 330 EN 9813 5150 SERVICE MANUAL Volume 3 225 225T 260 260T 280 300 300T 320T 325T 330 EN 9813 5150 SERVICE MANUAL Volume 4 2...

Page 4: ...Notes 9813 5150 2 Find manuals at https best manuals com...

Page 5: ...15 Safety Practice 01 8 01 03 18 Operating Safety 01 9 01 03 21 Worksite Safety 01 12 01 03 24 Risk Assessment 01 13 01 03 27 Maintenance Positions 01 14 01 06 About this Manual 01 06 03 Model and Ser...

Page 6: ...9813 5150 2 2018 07 24 Acronyms Glossary PIL Parts Identification List Find manuals at https best manuals com...

Page 7: ...ers 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 15 Safety Practice 01 8 01 03 18 Operating Safety 01 9 01 03 21 Worksite Safety 01 12 01 03 2...

Page 8: ...Notes 01 2 9813 5150 2 01 2 Find manuals at https best manuals com...

Page 9: ...ial hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the...

Page 10: ...dous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The si...

Page 11: ...e of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Ph...

Page 12: ...lic Pressure Hydraulic fluid at system pressure can injure you Before connecting or removing any hydraulic hose residual hydraulic pressure trapped in the service hose line must be vented Make sure th...

Page 13: ...composition e g charring is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater tha...

Page 14: ...eak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runni...

Page 15: ...ses Machine exhaust gases can harm and possibly kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install...

Page 16: ...our lights to improve visibility Keep the road lights windows mirrors and cameras clean when fitted Do not operate the machine if you cannot see clearly Modification of the machine s configuration by...

Page 17: ...ating Safety 01 11 9813 5150 2 01 11 has passed Do not attempt to mount or enter the machine If the machine is struck by lightning do not use the machine until it has been checked for damage and malfu...

Page 18: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 19: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Page 20: ...T4F GE0 225T T3 GE0 225T T4F GE0 260 T3 GE0 260 T4F GE0 260T T3 GE0 260T T4F GE0 280 T3 GE0 280 T4F GE0 300 T3 GE0 300 T4F GE0 300T T3 GE0 300T T4F GE0 320T T3 GE0 320T T4F GE0 330 T3 GE0 330 T4F GE0...

Page 21: ...machine Lift Arm Raised and Lift Arm and Cab Raised If you raise the lift arm to get access for maintenance you must install the maintenance strut on the lift arm Installing the Lift Arm Maintenance...

Page 22: ...option is installed stop the engine and wait Duration 15s 3 Remove the strut 4 Secure the strut in its stowage position 5 Lower the lift arm to the ground Figure 6 C C Stowage position For 225T T3 GE0...

Page 23: ...e the ignition key If the keyless ignition option is installed stop the engine and wait Duration 15s 5 Disconnect the battery to prevent accidental operation of the engine Refer to PIL 33 03 6 If nece...

Page 24: ...any chance of the lift arm creeping down and trapping your fingers the lift arm should be lowered onto the lift arm strut Lower the arm carefully to prevent possible damage to the lift arm strut Stop...

Page 25: ...on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery by means of the battery isolator if installed when you are not using electrical power If you...

Page 26: ...01 Machine 06 About this Manual 01 20 9813 5150 2 01 20 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 21 01 06 06 Using the Manual 01 22...

Page 27: ...1 2427800 2499351 2499500 2556651 2556850 2427801 2428800 2491771 2492270 2503001 2503500 260T 2584341 2584840 2427501 2427800 2499351 2499500 2556651 2556850 2427801 2428800 2491771 2492270 2503001 2...

Page 28: ...information is for which variant Make sure you use the correct information Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults ch...

Page 29: ...01 Machine 09 Description 01 23 9813 5150 2 01 23 09 Description Contents Page No 01 09 12 Main Component Locations 01 25 01 09 15 Service Point Locations 01 27...

Page 30: ...Notes 01 24 9813 5150 2 01 24...

Page 31: ...For 225 T3 GE0 225 T4F GE0 225T T3 GE0 225T T4F GE0 260 T3 GE0 260 T4F GE0 260T T3 GE0 260T T4F GE0 280 T3 GE0 280 T4F GE0 300 T3 GE0 300 T4F GE0 300T T3 GE0 300T T4F GE0 320T T3 GE0 320T T4F GE0 330...

Page 32: ...Main Component Locations 01 26 9813 5150 2 01 26 Figure 11 4 3 6 8 7 1 2 5 9 1 ROPS FOPS cab 2 Fuel tank filler point 3 Lift arm boom 4 Front working lights 5 Quickhitch 6 Rubber tracks 7 Engine top c...

Page 33: ...T4F GE0 260T T3 GE0 260T T4F GE0 280 T3 GE0 280 T4F GE0 300 T3 GE0 300 T4F GE0 300T T3 GE0 300T T4F GE0 320T T3 GE0 320T T4F GE0 330 T3 GE0 330 T4F GE0 Page 01 28 For 225T T3 GE0 225T T4F GE0 260 T3...

Page 34: ...GE0 300 T4F GE0 300T T3 GE0 300T T4F GE0 320T T3 GE0 320T T4F GE0 330 T3 GE0 330 T4F GE0 Wheeled Machines Figure 12 M A D E J K H G F L B C A Coolant expansion bottle B Fuel sedimenter C Air intake D...

Page 35: ...D E J K H G F L B C M N A Coolant expansion bottle B Fuel sedimenter C Air intake D Engine oil filler cap E Engine oil dipstick F Hydraulic oil level indicator Hydraulic oil filler cap G Battery isol...

Page 36: ...h checks which are represented by the outer track are described in this manual only The label shows a picture of the machine On the machine are marked the positions of the service items to check Surro...

Page 37: ...01 Machine 09 Description 15 Service Point Locations 01 31 9813 5150 2 01 31 Figure 15 225 260 280 300 330...

Page 38: ...01 Machine 09 Description 15 Service Point Locations 01 32 9813 5150 2 01 32 Figure 16 225T 260T 300T 320T 325T...

Page 39: ...0 225T T4F GE0 260 T3 GE0 260 T4F GE0 260T T3 GE0 260T T4F GE0 280 T3 GE0 280 T4F GE0 300 T3 GE0 300 T4F GE0 300T T3 GE0 300T T4F GE0 320T T3 GE0 320T T4F GE0 325T T4F GE0 330 T3 GE0 330 T4F GE0 Wheel...

Page 40: ...ons 01 34 9813 5150 2 01 34 C Air intake D Engine oil filler cap E Engine oil dipstick F Hydraulic oil level indicator Hydraulic oil filler cap G Battery isolator H Battery J Radiator K Radiator cap L...

Page 41: ...gure 18 A B C F G H J E K D N L M A Coolant expansion bottle B Fuel sedimenter C Air intake D Engine oil filler cap E Engine oil dipstick F Hydraulic oil level indicator Hydraulic oil filler cap G Bat...

Page 42: ...01 Machine 09 Description 15 Service Point Locations 01 36 9813 5150 2 01 36 N Track Sprocket...

Page 43: ...hich are represented by the outer track are described in this manual only The label shows a picture of the machine On the machine are marked the positions of the service items to check Surrounding the...

Page 44: ...01 Machine 09 Description 15 Service Point Locations 01 38 9813 5150 2 01 38 Figure 20 Wheeled V R...

Page 45: ...01 Machine 09 Description 15 Service Point Locations 01 39 9813 5150 2 01 39 R Radial lift machines V Vertical lift machines Figure 21 Tracked V R...

Page 46: ...01 Machine 09 Description 15 Service Point Locations 01 40 9813 5150 2 01 40 R Radial lift machines V Vertical lift machines...

Page 47: ...01 Machine 33 Cleaning 01 41 9813 5150 2 01 41 33 Cleaning Contents Page No 01 33 00 General 01 43...

Page 48: ...Notes 01 42 9813 5150 2 01 42...

Page 49: ...ender the machine inoperable Remove dirt using a brush or damp cloth Clean the product with water and or steam Do not let mud debris etc to collect on the product Before you do any service procedures...

Page 50: ...aim the water jet directly at bearings oil seals or the engine air induction system Use a low pressure water jet and brush to remove dried mud or dirt Use a pressure washer to remove soft dirt and oi...

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