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Table of Contents

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9831/5450-1

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Lubrication

General .............................................................................................................................................. 185

Preparation ........................................................................................................................................ 185

Attachments

General .............................................................................................................................................  186

Body and Framework

General .............................................................................................................................................  187

Pivot Pins .......................................................................................................................................... 188

Operator Station

General .............................................................................................................................................  190

Operator Protective Structure ........................................................................................................... 190

Seat ................................................................................................................................................... 191

Seat Belt ........................................................................................................................................... 191

Controls ............................................................................................................................................. 191

Heating, Ventilating and Air-Conditioning (HVAC)

General .............................................................................................................................................. 192

Engine

General .............................................................................................................................................  193

Oil ...................................................................................................................................................... 193

Drive Belt .......................................................................................................................................... 197

Exhaust ............................................................................................................................................. 199

Air Filter

General .............................................................................................................................................  200

Outer Element ..................................................................................................................................  200

Fuel System

General .............................................................................................................................................  202

Fuel Filter .......................................................................................................................................... 203

Water Separator ...............................................................................................................................  203

Cooling System

General .............................................................................................................................................  205

Coolant .............................................................................................................................................. 205

Cooling Pack ....................................................................................................................................  206

Brakes

Park Brake ........................................................................................................................................ 207

Wheels

General .............................................................................................................................................  208

Tyres

General .............................................................................................................................................  210

Tracks

Rubber ..............................................................................................................................................  212

Drive Gearbox

Oil ...................................................................................................................................................... 214

Hydraulic System

General .............................................................................................................................................  215

Services ............................................................................................................................................  216

Oil ...................................................................................................................................................... 216

Cylinders / Rams ..............................................................................................................................  216

Electrical System

General .............................................................................................................................................  217

Battery ............................................................................................................................................... 218

Battery Isolator .................................................................................................................................  219

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Summary of Contents for 150T

Page 1: ...OPERATOR S MANUAL SKIDSTEER LOADER 150T 155 175 210 210T 215 215T EN 9831 5450 ISSUE 1 01 2018 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...

Page 2: ...you do not understand anything ask your employer or JCB dealer to explain it Do not operate the machine without an Operator s Manual or if there is anything on the machine you do not understand Treat...

Page 3: ...9831 5450 1 Notes Find manuals at https best manuals com...

Page 4: ...Product Compliance 7 Description General 8 Intended Use 8 Log Moving Object Handling 8 Optional Equipment and Attachments 8 Danger Zone 8 Main Component Locations 9 Product and Component Identificati...

Page 5: ...Mirrors General 44 Starting the Engine General 46 Stopping and Parking General 49 Preparing for Travel General 50 Preparing for Road Travel 50 Preparing for Worksite Travel 51 Smooth Ride System SRS 5...

Page 6: ...n 106 Lifting the Machine General 108 Transporting the Machine General 111 Loading the Machine onto the Transporting Vehicle Trailer 111 Operating Environment General 114 Operating in Low Temperatures...

Page 7: ...ntenance Agreements 158 Obtaining Spare Parts 158 Maintenance Safety General 159 Fluids and Lubricants 160 Maintenance Schedules General 164 How to Use the Maintenance Schedules 164 Maintenance Interv...

Page 8: ...neral 192 Engine General 193 Oil 193 Drive Belt 197 Exhaust 199 Air Filter General 200 Outer Element 200 Fuel System General 202 Fuel Filter 203 Water Separator 203 Cooling System General 205 Coolant...

Page 9: ...l 234 Noise Data 234 Vibration Emissions General 236 Vibration Data 236 Fluids Lubricants and Capacities General 239 Fuel 240 Coolant 241 Torque Values General 243 Electrical System General 244 Fuses...

Page 10: ...ve FOPS Falling Object Protective Structure HFC Hydrofluorocarbon HVAC Heating Ventilation Air Conditioning ISO International Organization for Standardization LCD Liquid Crystal Display LED Light Emit...

Page 11: ...Notes viii 9831 5450 1 viii...

Page 12: ...ere is anything you are not sure about ask your JCB dealer or employer Do not guess you or others could be killed or seriously injured The general and specific warnings in this section are repeated th...

Page 13: ...ronic copy only The number of the page upon which the subject begins is indicated within the brackets For example Refer to Cross References Page 2 Location of Manual The manual is located in the case...

Page 14: ...ntil you are sure that you and those around you will be safe If you are not sure of anything about the machine or the work ask someone who knows Do not assume anything Remember Be careful Be alert Be...

Page 15: ...can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Phones Switch off your...

Page 16: ...otective Equipment PPE Do not wear loose clothing or jewellery that can get caught on controls or moving parts Wear protective clothing and personal safety equipment issued or called for by the job co...

Page 17: ...Notes 6 9831 5450 1 6...

Page 18: ...e of its components may bear approval numbers and marking s and may have been supplied with a Declaration Certificate of Conformity These marking s and documents are relevant only for the country regi...

Page 19: ...be required The machine should not be operated by any person who does have an appropriate level of qualification training or experience of use of this type of machine Prior to use of the machine its s...

Page 20: ...illustration shows a typical machine model Your machine may look different from the one shown Figure 5 4 3 6 8 7 1 2 5 9 1 ROPS FOPS cab 2 Fuel tank filler point 3 Lift arm boom 4 Front working light...

Page 21: ...Identification Number The machine model and build specification are indicated by the PIN The PIN has 17 digits and must be read from left to right Table 1 Typical PIN GE0 260 WV H 02196001 Table 2 Ex...

Page 22: ...te a machine with a damaged or missing ROPS FOPS FOGS If the ROPS FOPS FOGS has been in an accident do not use the machine until the structure has been renewed Modifications and repairs that are not a...

Page 23: ...y If the machine is used in any application where there is a risk of falling objects then a FOPS must be installed For further information contact your JCB dealer The FOPS has a data plate attached Th...

Page 24: ...Do not over stretch or put yourself in dangerous positions to read the safety labels If you do not understand the hazard shown on the safety label then refer to Safety Label Identification Keep all o...

Page 25: ...ription Qty A 334 P0307 Combination label Crush hazard Wear seat belt 1 B 332 L8248 Noise warning Wear ear protection 1 C 817 70014 Warning Read the Operator s Manual before you operate the machine 1...

Page 26: ...distance away 2 H 332 L7456 Flying debris warning Read the Operator s Manual 1 I 332 L7454 Falling material Shovel is not self levelling Read the Operator s Manual 1 J 332 P7132 Severing of hands and...

Page 27: ...r Refer to Operating Levers Pedals Page 86 E Left switch panel Refer to General Page 64 F Radio Refer to General Page 101 G Front panel Refer to Console Switches Page 19 H Cab HVAC Heating Ventilation...

Page 28: ...Instead the right switch panel is used to enter a 4 digit pin code and the ignition switch can be turned by a handle The ignition switch has three positions 0 Off Stop Engine Turn the switch to this...

Page 29: ...31 5450 1 18 Cab Interior Light Turn on the ignition Refer to Interior Switches Page 17 Press either end of the light unit to switch on the cab interior light Pressing the other end will switch the li...

Page 30: ...1 19 Console Switches Window Wipers Three position rocker switch The switch functions operate when the ignition switch is in the on position The wiper will self park when switched off Position 1 Off...

Page 31: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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