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 15 - Engine

 27 - Crankcase Ventilation Filter

 03 - Separator

15 - 103

9813/2700-2

15 - 103

03 - Separator
Remove and Install

Oil

Oil  is  toxic.  If  you  swallow  any  oil,  do  not  induce

vomiting,  seek  medical  advice.  Used  engine  oil

contains harmful contaminants which can cause skin

cancer.  Do  not  handle  used  engine  oil  more  than

necessary. Always use barrier cream or wear gloves

to prevent skin contact. Wash skin contaminated with

oil thoroughly in warm soapy water. Do not use petrol,

diesel fuel or paraffin to clean your skin.

Before removal

1. Make the machine safe with the lift arm lowered.
2. Make sure that the engine is safe to work on. If

the engine has been running, let it cool before

you start the service work.

3. Get access to the engine.
4. Remove the crankcase ventilation filter

Refer to: Engine > Crankcase Ventilation Filter

(Page 15-97).

 

Remove

1. Remove all the pipes from the separator.

Figure 171.

E

F

A

E

G

D

A

Separator

D

Crankcase

E

Clamp

F

Pipe

G

Pipe1

2. Remove the screws.

Figure 172.

A

C

B

A

Separator

B

Screw

C

Gasket

3. Remove the separator with the gasket.

Install

1. Check  that  the  contact  surfaces  are  free  from

impurities.

2. Always examine the condition of the pipes, and

replace them if there is any doubt regarding the

integrity of their seal.

3. Always replace the gasket after each assembly.
4. Install the gasket on the separator.

Figure 173.

A

D

C

B

A

Separator

B

Screw

C

Gasket

D

Crankcase

5. Attach  the  holder  on  the  crankcase  with  the

screws.

6. Tighten the screws to the correct torque value.

Summary of Contents for 100C-1

Page 1: ...t studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it Do not operate...

Page 2: ...Original Belt Configuration The alternator adjusting lever makes sure that the front end accessory drive belt FEAD is kept at the correct tension Figure 143 B A A Alternator B Adjusting lever Alternat...

Page 3: ...or other engine parts Component Identification Figure 145 Original Belt Configuration C A D B A Crankshaft drive pulley B Drive belt C Coolant pump drive pulley D Alternator drive pulley Figure 146 Po...

Page 4: ...s be replaced every time it is removed even if it has not reached the scheduled hours for replacement 1 Pull the alternator in the direction of the arrow Figure 147 A C B D A Alternator B Top mounting...

Page 5: ...y pin 2 Make sure that the pulley pin is at the bottom of the guide groove 3 Tighten the screw that attaches the pulley to the correct torque value Torque 45N m 4 Hold the tensioning screw with an All...

Page 6: ...tensioner pulley will move up Refer to Figure 152 6 1 If the pulley will not move pull the belt tensioner pulley up 7 Remove the drive belt Refer to Figure 152 Figure 152 A B C F D G E A Nut B Screw...

Page 7: ...Screw C Pulley shaft 5 Tension the drive belt 6 Tighten the pulley bolt to the correct specified torque value Torque 45N m 7 Tighten the nut 8 Connect the battery 9 Close the engine cover 10 Check th...

Page 8: ...e the screw that secures the tightening pulley 5 Remove the tightening pulley Figure 156 A B C A Tensioning screw B Screw C Tightening pulley Install 1 Insert the screw in the tightening pulley 2 Manu...

Page 9: ...lter B Element Figure 159 C D B A A Cartridge holder cover B Oil filter support C Oil returning into the circuit D Oil returning to the crankcase Figure 160 H E A B G F A Cartridge holder cover B Oil...

Page 10: ...ick B Maximum level mark C Minimum level mark 5 If necessary add recommended oil through one of the filler points Figure 162 D D Oil filler caps Remove and Install Before Removal 1 Drain the engine oi...

Page 11: ...es on the support 12 Secure the pipes with the clamps 13 Through one of the filler points fill the engine with the recommended oil to the MAX mark on the dipstick Figure 166 L L Oil filler caps 14 Wip...

Page 12: ...n running let it cool before you start the service work 3 Get access to the engine 4 Remove the crankcase ventilation filter Refer to Engine Crankcase Ventilation Filter Page 15 97 Remove 1 Remove all...

Page 13: ...4 A E G F E A Separator E Clamp F Pipe G Pipe1 7 Attach the pipes on the separator with the clamp After installation 1 Install the crankcase ventilation filter Refer to Engine Crankcase Ventilation Fi...

Page 14: ...end under a rocker arm or as applicable Hydraulic tappets are used which automatically adjust the clearance between the valve and push rods The valves extend through the cylinder head The valves are...

Page 15: ...Our support email ebooklibonline outlook com...

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