background image

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

D

D

C

C

B

B

A

A

Title

Number

Revision

Size

A3

Date:

2018/8/16

Sheet    of

File:

E:\

项目

\..\Charge4_MAIN_3_USBCharge_V5_2.SchDoc

Drawn By:

TPS2546

IN

1

DM_OUT

2

DP_OUT

3

ILIM_SEL

4

EN

5

CTL1

6

CTL2

7

CTL3

8

STATUS

9

DP_IN

10

DM_IN

11

OUT

12

FAULT

13

GND

14

ILIM_LO

15

ILIM_HI

16

0

Thermal Pad

U403

USB_OUT_5V

1

0

0

K

R

4

3

6

1

0

0

K

R

4

3

7

1

0

0

K

R

4

3

9

1

0

0

K

R

4

4

0

1

0

0

K

R

4

5

6

GND

1

0

K

R

4

4

1

10K

R450

VCC_3.3_IO

Charge_Out_Status

GND

GND

USB_OUT_D-
US

750K

R446

GND

100K

R447

ILIM

USB_OUT_VCC

100nF

16V

C430

10nF

16V

C431

GND

10uF

6.3V

C432

100nF

16V

C433

10nF

16V

C434

GND

L2N7002LT1G

2

1

3

Q404

33K

R442

ILIM

GND

100K

R452

10K

R449

Charge_Out_2A

G

S

D

Q401

MTP3401N3

G

S

D

Q400

MTP3401N3

MMBT3904

1

3

2

Q402

1

2

D400

SS1040

1

0

0

K

R

4

2

7

100K

R435

47K

R434

GND

NC

C428

100nF

16V

C424

VBAT

POWER_ON

1uF
16V

C423

GND

4K7

R433

USB+5V

10R

R431

GND

1

2

D401

SS1040

100nF

16V

C425

10nF

16V

C426

VCC_SYS

GND

GND

IN

5

LX

2

LBI

8

EN

7

P

G

N

D

3

S

G

N

D

4

FB

10

PVOUT

1

SVOUT

6

L

B

O

9

U402

SYV765A

4.7uF

6.3V

C413

GND

330K

R426

91k

R429

9.1K

R432

GND

22uF

10V

C415

22uF

10V

C416

22uF

10V

C417

22uF

10V

C418

GND

USB_OUT_5V

22uF

10V

C429

GND

1.5uH

1

1

2

2

L407

1K

R428

GND

10R/NC

R425

NC

C422

22uF

10V

C421

22uF

10V

C420

22uF

10V

C419

0805
0.2R

R424

VBAT

Charge_Out_ON

150K

R430

GND

DP

1

IN

2

PMID

3

SW

4

PGND

5

VNTC

6

SCL

7

SDA

8

VREF

9

ILIM

10

AGND

11

OTG

12

BST

13

SW

14

SYS

15

BATT

16

DISC

17

CE

18

NTC

19

STAT

20

INT

21

DM

22

U400

MP2624

470nF

16V

C401

2.2uH

1

1

2

2

L400

22uF

10V

C406

22uF

10V

C407

22uF

10V

C410

22uF

10V

C411

VBAT

100nF

16V

C409

GND

GNDGND

GND

VSYS

4.7uF

10V

C400

PGND

PGND

GND

22uF

10V

C403

22uF

10V

C404

PGND

22R

R402

22R

R404

USB_D-
USB_D+

0

R420

10K

R405

15K

R410

TP400

GND

GND

10uF

10V

C408

I2C_SDA

I2C_SCL

33R

R416

33R

R418

15K

R423

0R

R415

GND

100K

R421

VREF

VREF

NC

R413

VREF

0R

R408

Charge_INT

VCC_3.3_IO

10K

R407

VCC_3.3_IO

Charge_In_Status

0R

R422

10K

R419

100K

R412

PGND

120R@100MHz

L403

120R@100MHz

L404

VBUS

120R@100MHz

L401

120R@100MHz

L402

100nF

16V

C405

USB+5V

USB+5V

+IN

1

V-

2

-IN

3

OUT

4

V+

5

U401

TLV331P

USB_D-

10K

R406

GND

N

C

R

4

1

1

GND

USB+5V

51K

R403

39.2K

R409

GND

USB+5V

100nF

16V

C412

100nF

16V

C414

GND

10K

R417

DETECT_2.3A_ADAPT

VCC_3.3_IO

1K

R414

10uF

6.3V

C427

GND

USB+5V

174K

R400

301K

R401

10nF
16V

C402

GND

5V_DET

120R@100MHz

L406

120R@100MHz

L405

120R@100MHz

L409

120R@100MHz

L408

USB_OUT_VCC
USB_OUT_D-
US

USB+5V
USB_D-
USB_D+

VBAT

I2C_SCL
I2C_SDA

GND

33R

R444

33R

R445

R3017 0R Imax=3.232A

GND

GND

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9

9

10

10

J401

CONNT_10P_2.0mm_TH

J400 UP to 3.96_6P

1

1

2

2

3

3

4

4

5

5

6

6

J400

CONNT_6P

R447 100K ,R442 33K

USB_D+

NC

R458

TP404

TP403

TP402

TP401

TP407
TP408
TP409
TP410

TP405
TP406

TP412

TP411

TP413
TP414
TP415
TP416
TP417
TP418
TP419
TP420

R429 to 91K,R432 to 9.1K

TP422

TP421

delate R457,R448,add R443 1K

1K

R443

PCM5121_MUTE

delate R459

TP425
TP426

TP423
TP424

Add R402,R404 22R

Summary of Contents for Charge 4

Page 1: ...AM JBLCHARGE4GRYAM JBLCHARGE4TEALAM JBLCHARGE4WHTAM JBLCHARGE4GRNAMJBLCHARGE4YELAM JBLCHARGE4PINKAM JBLCHARGE4SANDAM JBLCHARGE4SQUADAM CONTENTS 2 3 4 9 SPECIFICATIONS SAFETY INSTRUCTIONS DISASSEMBLY INSTRUCTIONS BLOCK DIAGRAM LAYOUT DIAGRAMS 10 12 17 18 22 CIRCUIT DIAGRAMS MECHANICAL EXPLODED VIEW SPARE PARTS LIST REVISION LIST Released by Global Quality harman kardon Inc Ver 2 1 Nov 2019 8500 Bal...

Page 2: ...h Equivalent to 3 6V 7500mAh Battery charge time 4 hours 5V 2 3A Music playtime up to 20 hours varies by volume level and audio content USB charge out 5V 2A maximum Bluetooth transmitter power 0 20dBm Bluetooth transmitter frequency range 2 402 2 480GHz Bluetooth transmitter modulation GFSK π 4 DQPSK 8DPSK Dimension W D H 220 x 95 x 93mm Weight 965g Features and Benefits Wireless Bluetooth Streami...

Page 3: ...ment IC Statement and Warning Canada Only This Class B digital apparatus complies with Canadian ICES 003 Cet appareil numérique de la classe B est conforme à la norme NMB 003 du Canada For Canadian Model This Class B digital apparatus complies with Canadian ICES 003 Modèle pour les Canadien Cet appareil numérique de la classe B est conforme à la norme NMB 003 du Canada For Products with Radio Rece...

Page 4: ...easons prior to applying power to the unit under test 2 After removing an electrical assembly equipped with ES devices place the assembly on a conductive surface such as aluminum foil to prevent electrostatic charge build up or exposure of the assembly 3 Use only a grounded tip soldering iron to solder or unsolder ES devices 4 Use only an anti static solder removal device Some solder removal devic...

Page 5: ...ewheads metal overlays control shaft etc Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on Any current measured must not exceed o 5mA ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER Device under test Test all exposed metal su...

Page 6: ...Charge4 Disassembly Instructions 1 Remove the tape 2 Cut the sealing tape 3 Open the color box 4 Take out the product 5 Remove the grill 6 Remove 2 screws as shown ...

Page 7: ...7 Remove 2 screws as shown 8 Remove the rubber 9 Remove the side cover 10 Remove the FFC cable 11 Remove the cable 12 Remove 6 screws as shown ...

Page 8: ...13 Remove 6 screws as shown 14 Remove 3 screws as shown 15 Remove 4 screws as shown 16 Remove the rubber 17 Remove the FFC cable ...

Page 9: ......

Page 10: ......

Page 11: ......

Page 12: ...1 PIR13202 COR132 PIR13301 PIR13302 COR133 PIR13401 PIR13402 COR134 PIR13501 PIR13502 COR135 PIR13601 PIR13602 COR136 PIR13701 PIR13702 COR137 PIR13801 PIR13802 COR138 PIR13901 PIR13902 COR139 PIR14001 PIR14002 COR140 PIR14101 PIR14102 COR141 PIR14201 PIR14202COR142 PIR14301 PIR14302COR143 PIR14401 PIR14402COR144 PIR14501 PIR14502 COR145 PIR14601 PIR14602 COR146 PIR14701 PIR14702 COR147 PIR14801 P...

Page 13: ...PIR30801 PIR30802COR308 PIR30901 PIR30902 COR309 PIR31001 PIR31002 COR310 PIR31101 PIR31102 COR311 PIR31201 PIR31202 COR312 PIR31301 PIR31302 COR313 PIR31401 PIR31402 COR314 PIR31501 PIR31502 COR315 PIR31601 PIR31602 COR316 PIR31701 PIR31702 COR317 PIR31801 PIR31802 COR318 PIR31901 PIR31902 COR319 PIR32001 PIR32002 COR320 PIR32101 PIR32102 COR321 PIR32201 PIR32202 COR322 PIR32301 PIR32302 COR323 P...

Page 14: ...R41702 COR417 PIR41801 PIR41802 COR418 PIR41901 PIR41902 COR419 PIR42001 PIR42002 COR420 PIR42101 PIR42102 COR421 PIR42201 PIR42202 COR422 PIR42301 PIR42302 COR423 PIR42401 PIR42402 COR424 PIR42501 PIR42502 COR425 PIR42601 PIR42602 COR426 PIR42701 PIR42702 COR427 PIR42801 PIR42802 COR428 PIR42901 PIR42902COR429 PIR43001 PIR43002 COR430 PIR43101 PIR43102 COR431 PIR43201 PIR43202 COR432 PIR43301 PIR...

Page 15: ...51602 COR516 PIR51701 PIR51702 COR517 PIR51801 PIR51802 COR518 PIR51901 PIR51902 COR519 PIR52001 PIR52002 COR520 PIR52101 PIR52102 COR521 PIR52201 PIR52202 COR522 PIR52301 PIR52302 COR523 PIR52401 PIR52402COR524 PIR52501 PIR52502 COR525 PIR52701 PIR52702 COR527 PIR52801 PIR52802 COR528 PIR52901 PIR52902 COR529 PIR53001 PIR53002COR530 PIR53101 PIR53102 COR531 PIR53201 PIR53202 COR532 PIR53301 PIR53...

Page 16: ...IC64402 COC644 PIC64501 PIC64502 COC645 PIC64601 PIC64602COC646 PIC64701 PIC64702COC647 PID60001 PID60002 COD600 PID60101 PID60102 COD601 PIL60001 PIL60002 COL600 PIL60101 PIL60102 COL601 PIQ60001 PIQ60002 PIQ60003 COQ600 PIQ60101 PIQ60102 PIQ60103 COQ601 PIR60001 PIR60002 COR600 PIR60101 PIR60102 COR601 PIR60201 PIR60202 COR602 PIR60301 PIR60302 COR603 PIR60401 PIR60402 COR604 PIR60501 PIR60502 C...

Page 17: ...ty 1 10 MGB00427021 BOTTOM COVER TEAL 1 3 MGB00429081 REAR COVER WHT priority 1 10 MGB00427031 BOTTOM COVER GRY 1 3 MGB00429091 REAR COVER BLU priority 1 10 MGB00427041 BOTTOM COVER PINK 1 3 MGB00429101 REAR COVER RED priority 1 10 MGB00427051 BOTTOM COVER YEL 1 3 MGB00429111 REAR COVER BLK MGT BCAMO SQUAD 2nd choice 1 10 MGB00427061 BOTTOM COVER GRN 1 3 MGB00429121 REAR COVER TEAL 2nd choice 1 10...

Page 18: ...CHARGE4 GG 1 3 MGB00429021 REAR COVER TEAL CHARGE4 GG 1ST CHOICE 1 3 MGB00429031 REAR COVER GRY CHARGE4 GG 1ST CHOICE 1 3 MGB00429041 REAR COVER PINK CHARGE4 GG 1ST CHOICE 1 3 MGB00429051 REAR COVER YEL CHARGE4 GG 1ST CHOICE 1 3 MGB00429061 REAR COVER GRN CHARGE4 GG 1ST CHOICE 1 3 MGB00429071 REAR COVER SAND CHARGE4 GG 1ST CHOICE 1 3 MGB00429081 REAR COVER WHT CHARGE4 GG 1ST CHOICE 1 3 MGB00429091...

Page 19: ... COVER ASSY GRN CHARGE4 GG 1ST CHOICE 1 9 MMF00117071 SEAL COVER ASSY SAND CHARGE4 GG 1ST CHOICE 1 9 MMF00117081 SEAL COVER ASSY WHT CHARGE4 GG 1ST CHOICE 1 9 MMF00117091 SEAL COVER ASSY BLU CHARGE4 GG 1ST CHOICE 1 9 MMF00117101 SEAL COVER ASSY RED CHARGE4 GG 1ST CHOICE 1 9 MMF00117121 SEAL COVER ASSY SQUAD CHARGE4 GG 1ST CHOICE 1 9 MMF00117131 SEAL COVER ASSY BLK BCAMO CHARGE4 GG 2ND CHOICE 1 9 M...

Page 20: ... L110mm CHARGE4 GG 1 MWS00405011 2P CABLE 18AWG L120mm CHARGE4 GG 1 MWS00406011 10P CABLE 22AWG L120mm CHARGE4 GG 1 MWS00407011 3P CABLE 28AWG L100mm CHARGE4 GG 1 MGA00582011 IO FOAM GASKET CHARGE4 GG 1 MGA00584011 GASKET 152 10 1 CHARGE4 GG 2 GA0009029011 GASKET D9 D3 0 25 CHARGE4 GG 1 MWF00076011 FFC CABLE 12P L110MM CHARGE4 GG 1 MWF00077011 FFC CABLE 10P L130MM CHARGE4 GG 1 MGA00586011 GASKET 3...

Page 21: ...D CHARGE4 GG 2ND CHOICE 1 BZA0048001 GIFT BOX ASSY MGT CHARGE4 GG 2ND CHOICE 1 BZA0051101 GIFT BOX ASSY SQUAD CHARGE4 GG 1 BZA0051201 GIFT BOX ASSY BCAMO CHARGE4 GG 1 BZA0051301 GIFT BOX ASSY BLKAM CHARGE4 GG 1 BZA0051401 GIFT BOX ASSY BLUAM CHARGE4 GG 1 BZA0051501 GIFT BOX ASSY REDAM CHARGE4 GG 1 BZA0051601 GIFT BOX ASSY GRYAM CHARGE4 GG 1 BZA0051701 GIFT BOX ASSY TEALAM CHARGE4 GG 1 BZA0051801 G...

Page 22: ...or product with S N starting from below cut in number Cut in Numbers No Status Model SKU Main Board P N Battery P N Cut In Number 1 Existing Charge4 w CSR Chipset JX BT Module JBLCHARGE4 All SKUs w o QC CCA00362011 EBA00037 N A 2 New Charge4 w QCC Chipset Sunitec BT Module Non US Version JBLCHARGE4BLKQC PAS01768001 PAS01767001 GG0560 IJ0453544 JBLCHARGE4GRYQC TBD JBLCHARGE4GRNQC GG0566 IJ0108753 J...

Page 23: ...TAMFORD CT 06901 USA New materials involved Brand Product P N Description QTY Pos No JBL CHARGE 4 GG PAS01766001 IO BOARD ASSY CHARGE4 QCC GG 1 4 JBL CHARGE 4 GG PAS01767001 BATT 7800MAH 3 6V CHARGE4 QCC GG 1 12 JBL CHARGE 4 GG PAS01768001 MAIN BOARD CHARGE4 QCC GG 1 13 ...

Page 24: ...e to silkscreen changed or process or design improvement or compliance label update Running change for old related P Ns Mar 2019 Version 2 0 Add one more Bluetooth Chipset Qualcomm QCC and new battery and related Service Info on page 22 23 Oct 2019 Version 2 1 Correct Mechanical Exploded View Nov 2019 ...

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