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SAFETY

WARNING:

Observe the safety regulations in the
instruction manual of the power tool to be
used.  Please read the following
instructions carefully.  Failure to do so
could lead to serious injury.  When using
electric tools, basic safety precautions,
including the following should always be
followed to reduce the risk of fire, electric
shock and personal injury.  Also observe
any applicable additional safety rules.
Read the following safety instructions
before attempting to operate this product.

PLEASE KEEP THESE
INSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn to The
Provision and Use of Work Equipment
Regulations 1998, and any subsequent
amendments.

Users should also read the HSE/HSC
Safe Use of Woodworking Machinery
Approved Code of Practice and Guidance
Document and any amendments.

Users must be competent before using
our products.

IMPORTANT NOTE:

Residual Risk.  Although the safety
instructions and operating manuals for
our tools contain extensive instructions on
safe working with power tools, every
power tool involves a certain residual risk
which cannot be completely excluded by
safety mechanisms.  Power tools must
therefore always be operated with
caution! 

General

1.

Disconnect power tool when making
any adjustments.  When not in use,
before servicing and when changing
accessories such as cutters,
disconnect power tool and attachment
from power supply.  Ensure the
machine is switched off before
plugging tool in or connecting to a
power supply.

2.

Always mount the power tool,
accessory or attachment in conformity
with the present instructions.  The tool
should not be modified or used for any
application other than that for which it
was designed.

3.

Keep children and visitors away.  Do
not let children or visitors touch the
tool, accessory or attachment.  Keep
children and visitors away from work
area.  Make the workshop child proof
with padlock and master switch.

4.

Dress properly.  Do not wear loose
clothing or jewellry, they can be
caught in moving parts.  Rubber
gloves and non-skid footwear is
recommended when working
outdoors.  Wear protective hair

covering to contain long hair.

5.

Consider working environment.  Do
not use the product in the rain or in a
damp environment.  Keep work area
well lit.  Do not use power tools near
gasoline or flammable liquids.  Keep
workshop at a comfortable
temperature so your hands are not
cold.  Connect machines that are used
in the open via a residual current
device (RCD) with an actuation
current of 30 mA maximum.  Use only
extension cables that are approved for
outdoor use.

6.

The accessory or attachment must be
kept level and stable at all times.

7.

Keep work area clean.  Cluttered
workshops and benches can cause
injuries.  Ensure there is sufficient
room to work safely.

8.

Use the attachment with the power
tools and accessories specified in this
manual only.  Do not force the tool or
attachment to do a job for which it is
not designed.

9.

Secure idle tools.  When not in use,
tools should be stored in a dry and
high or locked up place, out of reach
of children.

10.

For best control and safety use both
hands on the power tool and
attachment.  Keep both hands away
from cutting area.  Always wait for the
spindle and cutter to stop rotating
before making any adjustments.

11.

Always keep guards in place and in
good working order.

12.

Remove any nails, staples and other
metal parts from the workpiece.

13.

Maintain tools and cutters with care.
Keep cutters sharp and clean for
better and safer performance.  Do not
use damaged cutters.  Follow
instructions for lubricating and
changing accessories.  Keep handles
dry, clean and free from oil and
grease.

14.

Maintain accessories.  Do not use
damaged accessories.  Only use
accessories recommended by the
manufacturer.

15.

Check damaged parts.  Before
operation inspect the attachment, the
power tool, the cable, extension cable
and the plug carefully for signs of
damage.  Check for alignment of
moving parts, binding, breakage,
mounting and any other conditions
that may effect its operation.  Have
any damage repaired by an
Authorised Service Agent before using
the tool or accessory. Protect tools
from impact and shock.

16.

Do not use tool if switch does not turn

it on or off.  Have defective switches
replaced by an Authorised Service
Agent.

17.

Don't over reach.  Keep proper
footing and balance at all times.  Do
not use awkward or uncomfortable
hand positions.

18.

Don’t abuse the cable. Never carry
power tool or accessory by cord or
pull it to disconnect from the socket.
Keep cord from heat, oil and sharp
edges.  Always trail the power cord
away from the work area.

19.

Connect dust extraction equipment.
If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used.

20.

Check all fixing and fastening nuts,
bolts and screws on power tool,
attachment and cutting tools before
use to ensure they are tight and
secure.  Periodically check when
machining over long periods.

21.

Stay alert.  Watch what you are
doing. Use common sense.  Do not
operate tools when you are tired,
under the influence of drugs or
alcohol.

22.

Personal Protective Equipment
(PPE).  All PPE must meet current
UK and EU legislation.

23.

Do not leave tools running
unattended.  Do not leave tool until it
comes to a complete stop.

24.

Always clamp workpiece being
machined securely.

25.

Only use cutting tools for
woodworking that meet EN847-1/2
safety standards, and any
subsequent amendments.

26.

Vibration levels.  Hand held power
tools produce different vibration
levels.  You should always refer to the
specifications and relevant Health &
Safety Guide.

Routing Safety

1.

Disconnect router power tool.  When
not in use, before servicing and when
changing accessories such as
cutters, disconnect router and
attachment from power supply.

2.

Ensure router cutter has stopped
rotating before changing it.  Never
use the spindle lock as a brake.

3.

Remove adjusting keys and
spanners.  Form the habit of checking
to see that keys and adjusting
spanners are removed from the
router tool, cutter and attachment
before turning router on.  Make sure
cutter can rotate freely.

4.

Noise.  Take appropriate measures
for the protection of hearing if the
sound pressure of 85dB(A) is

Summary of Contents for jbs-600

Page 1: ...mm 616mm JOINT INCLUDES 3 x Setting Bushes 1 x Instruction Manual REQUIRES 12 7mm 1 2 Collet Plunge Router 12 7mm 1 2 x 50mm TCT Router Cutter Ref 3 83DX1 2TC 30mm Guide Bush Ref GB30 Universal Sub base for Guide Bush Ref UNIBASE Two 100mm 4 Throat Clamps Ref FC 200 Panel Butt Connectors Ref PC 10 M JBC KWJ600 www jacksonbc co uk For certain makes models of router ...

Page 2: ..._________7 Margin Distance ______________________7 Setting out the Joints __________________7 OPERATION Setting the Length Stop _______________ 8 Female Joint_________________________8 Male Joint___________________________9 Cutting the Bolt Recesses _____________10 Strengthening the Joint _______________11 Sealing the Joint ____________________11 SPARE PART ________________________11 MAINTENANCE _...

Page 3: ...high or locked up place out of reach of children 10 For best control and safety use both hands on the power tool and attachment Keep both hands away from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 11 Always keep guards in place and in good working order 12 Remove any nails staples and other metal parts from the workpiece 13 Maintain tools and...

Page 4: ...deep a cut in one pass can stall the router 13 Very small diameter cutters must be handled and used with care 14 Always return cutter to its packaging after use 15 Should you experience excessive vibration during use stop immediately Have the eccentricity of the router router cutter and clamping system checked by a qualified repair agent 16 All fastening screws and nuts should be tightened using t...

Page 5: ...le 600mm a b c d e Length setting stop location hole 616mm Male joint bush location hole Bolt recess bush location hole Connecting bolt recess slot Alloy location bush f g h i j ITEMS REQUIRED 1 2 plunge router 30mm guide bush 12 7mm diameter x 50mm cut router cutter with 1 2 shank 2 x trestles 2 x clamps Hand tools Panel connector bolts Wooden biscuits Size No 20 Sealant ...

Page 6: ...elevant collet ACCESSORIES Products available from your local store where you bought the jig UNIBASE Fits following Router Models Atlas Copco OFSE2000 Bosch GOF 1300ACE 1600A 1700ACE Casals FT2000VCE CMT CMT1E DeWalt DW625EK 629 Draper R1900V Elu MOF 31 77 98 131 177 E Felisatti TP246 E R346EC Festo OF2000E Freud FT2000E Hitachi M12V M12SA TR12 Makita 3612BR 3612 C Metabo OF1612 OFE1812 Ryobi RE60...

Page 7: ... 342X1 2TC C152X1 2TC Worktops with inadequate support below them need additional stability by biscuit jointing the edges The biscuit jointing set for the router together with the No 20 biscuits will ensure worktops do not sag or warp in time Flat Biscuit Dowels Ref BSC 20 100 Pack of 100 biscuits Biscuits are used to strengthen the joint When used with PVA glue they expand ensuring a tight joint ...

Page 8: ...t on the O ring Ensure bushes are fully home before use When using jig ensure location bushes do not foul workbench 28mm In order to prevent breakout of the laminate rotation of the cutter and feed direction must always be into the postform edge of the worktop Margin Distance Allow 8 5mm when cutting joints Measure or use a batten of this thickness to aid setting out Plan view of joints Length sto...

Page 9: ...ing two quick action clamps with minimum of 100mm throat ensuring they will not foul the router path Set cutter depth Plunge router and cut joint in a series of passes feeding left to right At end of each cut release plunge When cutting a joint hold the router guide bush hard against the template and cut from left to right It is recommended that the depth stops of the router are used to set the de...

Page 10: ... line The postformed edge of the worktop must always be in contact with the location bushes this means that to cut a male right hand joint the worktop must be inverted Remembering to cut into the postformed edge Insert two location bushes into male holes as shown label facing down Place template across the width of the worktop and clamp securely to worktop Set cutter depth Plunge router and cut th...

Page 11: ...ome bolt recesses Securely clamp jig to worktop The bolt recesses should be approximately 20mm deep although this will depend upon the thickness of worktop Once one bolt recess is cut move jig over to the remaining pencil lines and repeat Repeat the procedure for the male joint Routing the bolt recess in the female part of the joint Quick action clamp here 150mm Location bushes in bolt recess hole...

Page 12: ...seeping into the core of the worktops which would swell and disfigure the worktop No 20 PVA SEALANT Waterproof Biscuit Underside View SPARE PART Replacement pack of three alloy location bushes Ref JBC KWJ BPK MAINTENANCE The jig has been designed to operate over a long period of time with a minimum of maintenance Continual satisfactory operation depends upon proper tool care and regular cleaning C...

Page 13: ...le cut ensuring board have torn slightly that the guide bush is kept against the template by machining from left to right Use abrasive paper to remove torn wood chips Chipped laminate Can be caused by a blunt cutter Always use sharp cutters and or removing too much material when cutting through the at one pass or exiting out of laminate cut 3 4mm of material postform edge Maintain correct feed dir...

Page 14: ...glect b Professional or hire use c Or damage caused by foreign objects substances or accident 4 In the unlikely event that this product does develop a fault please contact the store that you purchased the jig from 5 This guarantee is offered in addition to and does not effect your statutory rights which may additionally enable you to cancel the contract The warranty is only valid within the UK Cop...

Page 15: ...RECYCLABLE HEAD OFFICE Pelham House Canwick Road Lincolnshire LN5 8HG Telephone 01522 511 115 www jacksonbc co uk ...

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