Jay-Lor 5750HD Owner'S Manual Download Page 1

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Owner Manual

5750HD

5850HD

51000HD

51250HD

0208_Jaylor_ManuaL_Cover_2013_Twin5000HD.indd 1

06/10/2014 3:53:56 PM

Summary of Contents for 5750HD

Page 1: ...Owner Manual 5750HD 5850HD 51000HD 51250HD 0208_Jaylor_ManuaL_Cover_2013_Twin5000HD indd 1 06 10 2014 3 53 56 PM...

Page 2: ...OLICY STATEMENT 6 3 OWNER OPERATOR S RESPONSIBILITY 6 4 LIMITED WARRANTY 7 5 CONTACT INFORMATION 8 6 SERIAL NUMBER LOCATION 8 7 CUSTOMER REFERENCE INFORMATION 9 8 SAFETY 10 8 1 Safety Alert Symbol 10...

Page 3: ...VEYOR OPTIONS 33 19 1 Flat Conveyors 33 19 2 Winged Conveyors 33 19 3 3ft Conveyor 34 20 GEARBOX LUBRICATION 35 21 ATTACHING UNHOOKING 36 22 FIELD OPERATION 37 22 1 General 37 22 2 Cutting and Mixing...

Page 4: ...Travel 16 Figure 5 Danger Rotating Auger Hazard and Pinch Point 17 Figure 6 Danger Rotating Driveline Hazard 17 Figure 7 Warning Rotating Part Hazard 18 Figure 8 Warning High Pressure Fluid Hazard 18...

Page 5: ...O Shaft Grease Locations 54 Figure 32 Grease Points on Twin Auger Mixer 55 Figure 33 Central Grease Decal 55 Figure 34 Tension Adjuster Bolt 56 Figure 35 Conveyor Chain Coupler 57 Figure 36 Angling Bl...

Page 6: ...r mixer requires that you and anyone else who will be operating or maintaining the machine reads and understands the safety operating maintenance and troubleshooting information contained within this...

Page 7: ...l mechanical products Jaylor products will require cleaning and upkeep It is the Owner Operator s responsibility to inspect the product and to have any part s and or assemblies repaired or replaced wh...

Page 8: ...specifications the Seller upon notice promptly given will either examine the article or unit at its site or issue shipping instructions to return to the Seller The warranties shall not extend to any a...

Page 9: ...ive your dealer the Model Number and Serial Number of your Jaylor when ordering parts or requesting service or other information Depending on the type of service the Serial Numbers of individual compo...

Page 10: ...NER MANUAL 7 CUSTOMER REFERENCE INFORMATION Jaylor Model Number Jaylor Serial Number Date Purchased Dealer Name Dealer Phone Scale Indicator Model Number Scale Indicator Serial Number Other Main Compo...

Page 11: ...n that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION Indicates a po...

Page 12: ...fire extinguisher for use in case of a fire Store in a highly visible place Do not allow riders on the vertical mixer Wear protective gear such as hearing protection footwear with slip resistant soles...

Page 13: ...nnel should maintain and repair this equipment Support the machine with blocks or safety stands when changing tires or working beneath Follow good shop practices Keep service areas clean and dry Be su...

Page 14: ...d unsafe condition Wear proper hand and eye protection when searching for a high pressure hydraulic leak Use a piece of wood or cardboard as a backstop instead of hands to isolate and identify a leak...

Page 15: ...ard warning flashers on tractor when transporting unless prohibited by law Drive carefully and defensively at all times and especially when negotiating uneven or hilly terrain Watch for overhead obstr...

Page 16: ...Do not operate or allow anyone else to operate this equipment until such information has been reviewed Annually review this information with personnel Make these periodic reviews of SAFETY and OPERATI...

Page 17: ...WARENESS Think SAFETY Work SAFELY Safety Sign Decal Locations Figure 3 Twin Auger Standard Safety Sign Locations 1 Danger Rotating Auger Hazard and Pinch Point Figure 5 2 Danger Rotating Driveline Haz...

Page 18: ...AAA 055 00187 17 5000 SERIES HD TRAILER OWNER MANUAL Figure 5 Danger Rotating Auger Hazard and Pinch Point Figure 6 Danger Rotating Driveline Hazard...

Page 19: ...AAA 055 00187 18 Figure 7 Warning Rotating Part Hazard Figure 8 Warning High Pressure Fluid Hazard...

Page 20: ...s the small sticky portion in place Peel back the remaining paper and smooth the remaining portion of the sign in place 11 OPERATION OVERVIEW The Jaylor mixer is specifically designed to cut and mix f...

Page 21: ...wing Window Allows operators to safely and easily view the cutting and mixing action inside the drum 6 Unloading Door Opens hydraulically to allow feed to be discharged 7 Discharge Conveyor Depending...

Page 22: ...splays the weight inside the drum 15 Onboard Shaker Box Kit Allows operator to test mix uniformity at any time 16 Onboard Owner Manual Holder A convenient place to store the Owner Manual and spare PTO...

Page 23: ...r pin and safety chains are attached Check that PTO driveline is locked to the tractor shaft and driveline guard is chained to the frame Check that hydraulic reservoir on the tractor is filled to requ...

Page 24: ...at no hoses are pinched rubbing or being crimped Re align as required After Operating for hour Check that all bolts and fasteners are tightened properly as indicated in Section 27 4 Check augers Remov...

Page 25: ...ns Set the drawbar distance from the PTO shaft using the charts below Figure 11 Drawbar Setting 1 Tractor PTO 2 Tractor Drawbar A1 See charts below for proper dimension 1 For Standard double yoke PTO...

Page 26: ...O shaft specifications are listed below Standard PTO shaft 8 1000 RPM 1 3 4 dia 20 spline hookup to tractor 8 1000 RPM 1 3 8 dia 21 spline hookup to tractor Optional PTO shafts 8 CV 1000 RPM 1 3 4 dia...

Page 27: ...t There are various scale indicators available for use on your Jaylor however the mounting assembly for most scale indicators is the same When attaching the indicator to the machine be sure that it is...

Page 28: ...er supply from the tractor s electrical system This should be a 12 volt negative ground power supply For machines using a self contained battery optional the female receptacle is connected directly to...

Page 29: ...blades can be locked IN to increase cutting aggressiveness or OUT to reduce it Proper blade position is determined by the operator s preference Figure 14 Restrictor Blades 1 OUT Position 2 IN Position...

Page 30: ...e shear bolt is located on the gearbox end of the driveshaft supplied with the machine Figure 15 Shear Bolt Location 1 Gearbox Input Shaft 2 Nut 3 Shear Bolt 4 Front Drive Shaft 5 Shear Bolt Yoke Asse...

Page 31: ...markings to determine the door opening height Rear Centre Discharge Figure 17 Rear Centre Door The rear discharge door is controlled hydraulically from the tractor When the door is opened feed will d...

Page 32: ...or the front right corner of the machine The optional chute assembly can be removed for transporting or storage purposes Centre Side C Side Door Discharge Figure 19 Dual Right Centre Side Doors The ce...

Page 33: ...optional electronic diverter valve kit can be purchased This is for tractors that do not have a sufficient number of hydraulic ports to operate the mixer properly The kit includes the selector valve b...

Page 34: ...e options and can be placed on any front discharge door Dual discharge conveyors can unload to either side of the machine The conveyor is operated by using the controls on the tractor Figure 21 8ft Fl...

Page 35: ...with 4 different sized collars that slip onto the cylinder rod to set the discharge height of the wing Figure 23 Lock Collars 3ft Conveyor 3ft conveyors are available for any front right corner door M...

Page 36: ...iately The polyethylene reservoir has decals indicating the maximum and minimum oil level range under normal operating conditions At no time is the fluid level to be lower than the minimum recommended...

Page 37: ...stall the retainer 9 Attach safety chains between the machine and the tractor drawbar cage 10 Connect the PTO shaft Check that the PTO driveline telescopes easily and the shields rotate freely Attach...

Page 38: ...a feed nutritionist when planning rations as well as the regular use of a particle separator to ensure accuracy of mix To purchase a Jaylor Particle Separator based on the Penn State Particle Separat...

Page 39: ...it is added e Mixing times may vary depending on the ingredients being mixed Typically a total mixed ration is achieved in 3 to 5 minutes beginning after the last ingredient is added 7 Stopping a Stop...

Page 40: ...or desired amount of mixed ration has been unloaded IMPORTANT It may be necessary to completely empty the mixer of all commodities to turn the auger at the fastest speed possible This will propel fee...

Page 41: ...26 Conveyor Boot 22 5 2 Entangled Material Twine string and wrapping material that is not removed from bales can get tangled on the auger or under the auger If this material is not removed from the au...

Page 42: ...See Section 21 for details 4 Make sure the SMV Slow Moving Vehicle emblem and all lights and reflectors required by local highway and transport authorities are in place clean and visible by all overt...

Page 43: ...ght and install the lock channel 7 Apply grease to the exposed cylinder rams This includes the discharge door cylinder and the conveyor lift cylinder if equipped 8 Touch up all paint nicks and scratch...

Page 44: ...ready PROBLEM POSSIBLE CAUSES POSSIBLE SOLUTIONS Material wraps around knives Knives dull or worn out Check auger remove entangled material Check knife condition Replace any worn bent and or damaged k...

Page 45: ...th and Type 36 91 cm wide chain slat discharge various option packages available Conveyor Drive Assembly Hydraulic Orbit Motor 9 75 cu in rev 160cc rev Drivetrain PTO Shaft 8 1000 RPM operating speed...

Page 46: ...th and Type 36 91 cm wide chain slat discharge various option packages available Conveyor Drive Assembly Hydraulic Orbit Motor 9 75 cu in rev 160cc rev Drivetrain PTO Shaft 8 1000 RPM operating speed...

Page 47: ...cm wide chain slat discharge various option packages available Conveyor Drive Assembly Hydraulic Orbit Motor 9 75 cu in rev 160cc rev Drivetrain PTO Shaft 8 1000 RPM operating speed 1 3 4 dia 20 splin...

Page 48: ...th and Type 36 91 cm wide chain slat discharge various option packages available Conveyor Drive Assembly Hydraulic Orbit Motor 9 75 cu in rev 160cc rev Drivetrain PTO Shaft 8 1000 RPM operating speed...

Page 49: ...if not block wheels stop engine remove ignition key and wait for all moving parts to stop Be sure to let engine and hydraulic system cool to a safe temperature before servicing adjusting or repairing...

Page 50: ...4 225 165 390 290 540 400 7 8 230 170 570 420 880 650 1 345 225 850 630 1320 970 Figure 27 Imperial Bolt Specifications Bolt Diameter A Bolt Torque 8 8 10 9 N m lb ft N m lb ft M3 0 5 0 4 1 8 1 3 M4...

Page 51: ...ther Cap Model 51250HD 1 Oil Drain Plug All models equipped with the standard planetary gearbox will require fully synthetic industrial gear oil Prior to adding oil to your reservoir or gearbox ensure...

Page 52: ...al sticking on the magnet A small clump will indicate the system is functioning well If there are large pieces of cuttings or chips on the magnet change the oil in the gearbox immediately to remove co...

Page 53: ...ve any material that falls on top of the breather and polyethylene oil reservoir Keep clean and clear to allow free flow of air for venting the internal system pressure to atmosphere b Cleaning Breath...

Page 54: ...e front for checking the oil level Check daily when the gearbox is cold and the machine is level Oil should reach the sight plug or be visible through the sight glass if equipped Add oil through the b...

Page 55: ...se lines be sure to inspect the integrity of the line If a line is split cracked and or disconnected replace the line immediately Jaylor mixers are equipped with two driveshaft assemblies Depending on...

Page 56: ...tal of 6 bearings on the conveyor that need to be greased The 3 not labeled are directly opposite the ones that are Figure 33 Central Grease Decal Location Labeled in Figure 32 From left to right 1 Le...

Page 57: ...rts to stop before servicing adjusting repairing or unplugging 3 Chain Tension a The chain is set at the proper tension when it runs without jumping the drive sprockets b Pull up at the centre of a sp...

Page 58: ...ever if the blocks are worn to a point where they can no longer be used replace with new wear blocks available from your Jaylor dealer or distributor IMPORTANT Operating the adjustable wing conveyor t...

Page 59: ...the vertical augers must be aligned Auger alignment must be checked before connecting the driveshaft between the two auger gearboxes The figures below illustrate optimal alignment for different auger...

Page 60: ...torque 4 Keep knives in good condition Replace if chipped dull or damaged in any way 5 Knife sharpening is not recommended Each knife has hardened surfaces on the upper side that keeps it sharp Figure...

Page 61: ...ncrease at 10psi pressure increase Load Rating 11 410lbs 5180kg at 25mph 40KM H Max Pressure psi 130 bar 8 96 kPa 896 275 70R22 5 Per Tire in Dual Configuration 12 load increase at 10psi pressure incr...

Page 62: ...Check tire pressure Every 1 day Grease PTO crosses U joints Every 8 hours or 25 loads Grease auger bushings Every 8 hours or 25 loads Grease PTO shafts Every 16 hours or 50 loads Grease conveyor beari...

Page 63: ...l pivot points on the brake system are lubricated apply grease where needed Don t over grease the cam shaft bearing near the brake drum this will deposit grease too far into the brake drum 3 Check for...

Page 64: ...A 055 00187 63 5000 SERIES HD TRAILER OWNER MANUAL 29 MAINTENANCE AND SERVICE RECORDS DATE OF SERVICE DESCRIPTION OF SERVICE IMPORTANT NOTES ON SERVICE NEXT SERVICE SCHEDULE DATE PHOTO COPY AS NECESSA...

Page 65: ...d and before the bale is placed into the mixer 2 The OPERATOR VIEWING STAND IS NOT to be used in any way for the removal of twine 3 POST THIS NOTICE in a prominent location and advise all mixer operat...

Page 66: ...article Separator is based on the modified 3 sieve Penn State Particle Separator described by Kononoff P J et al 2003 in the Journal of Dairy Science Vol 86 pp 1858 1863 It is intended to be used as d...

Page 67: ...arator Jud Heinrichs Department of Dairy and Animal Science The Pennsylvania State University 324 Henning Building University Park PA 16802 814 865 5491 FAX 814 865 7442 www das psu edu teamdairy Topi...

Page 68: ...ed ranges for individual forages but the real use of the measurement is in combining forages to achieve the proper particle size in the total ration much like combining feeds to achieve the proper pro...

Page 69: ...he crop harvested Ten to 25 percent of the crop should be in the top sieve of the particle separator This means that 10 to 25 percent of the forage particle size is greater than 0 75 inches If the dis...

Page 70: ...800 558 9595 The data sheet and Weibull paper to use with the particle size separator are attached to the back of this publication An accurate scale is also needed for weighing the samples and the box...

Page 71: ...ne should not be drawn beyond 2 and 1 5 inches Referring to Table 2 value e refers to 0 75 inches and value f to 0 31 inches These percentages are plotted on Weibull paper and an appropriate line draw...

Page 72: ...rcentages under each sieve Record data Sample Corn silage Upper sieve 20 grams a Middle sieve 75 grams b Bottom pan 155 grams c Compute total weight and percentages or Proportion remaining on each pan...

Page 73: ...nd results in less rumen solid retention time Diets that have a smaller forage particle size enter the rumen at a smaller size after initial chewing and swallowing and therefore leave the rumen at a f...

Page 74: ...______________________________________________________________________ Suggested ranges for total NDF should be at least 1 10 to 1 20 percent of body weight Forage NDF intake can range from 75 to 1 10...

Page 75: ...ompare their results to the most appropriate target range Recommended distribution of particle size percent remaining on each screen for corn silage haylage and TMR samples Screen Pore Size inches Par...

Page 76: ...mple ID Weight of material retained on each sieve Upper a Middle b Bottom Pan c Sum of Weights d a b c Calculations for percentage retained on each sieve Upper a d 100 Middle b d 100 Bottom Pan c d 10...

Page 77: ...rator 2 Sieve Model 0 1 1 0 Cumulative Percentage Undersized Particle size inches target sample 1 sample 2 TMR Particle Size Analysis For Maximum Milk Makers 0 31 0 5 0 75 2 0 3 0 1 2 5 10 20 30 40 50...

Page 78: ...r 2 Sieve Model 0 1 1 0 Cumulative Percentage Undersized Particle size inches target sample 1 sample 2 Corn Silage Particle Size Analysis For Maximum Milk Makers 0 31 0 5 0 75 2 0 3 0 1 2 5 10 20 30 4...

Page 79: ...tor 2 Sieve Model 0 1 1 0 Cumulative Percentage Undersized Particle size inches target sample 1 sample 2 Haylage Particle Size Analysis For Maximum Milk Makers 0 31 0 5 0 75 2 0 3 0 1 2 5 10 20 30 40...

Page 80: ...nd employment without regard to personal characteris cs not related to ability performance or qualifica ons as determined by University policy or by state or federal authori es It is the policy of the...

Page 81: ...87 8058 ADDRESS 071213 10th Line East Garafraxa Ontario L9W 6Z9 Canada EMAIL Sales sales jaylor com Nutrition nutrition jaylor com Service service jaylor com www JAYLOR com AAA 055 00187REV 7 0208_Jay...

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