61
Trouble
Location
Remedy
E
n
gi
n
e
w
il
l
n
o
t
fi
re
,
or
h
a
s
st
op
p
ed
.
C
a
rb
u
re
tt
er
c
a
n
b
e
fl
oo
d
ed
C
om
p
re
ss
io
n
r
eg
u
la
r
S
p
a
rk
in
g
R
eg
u
la
r
C
ar
b
u
re
tt
er
i
n
o
rd
er
Engine overheated.
Insufficient Lubrication
Throttle cable broken.
Air leak between
carburetter and cylinder.
Let the engine cool and keep
it at low revolutions.
Take care that petroil is
mixed properly at ratio 20 to
1 (16:1 during running-in).
Replace throttle cable.
Replace gasket.
C
ar
b
u
re
tt
er
fa
u
lt
y
Jet chocked.
Leaking float.
Float stuck.
Float needle does not set
properly.
Remove and clean the jet.
Solder or replace the float.
Release the float.
Repair or replace the needle.
L
u
m
p
y
ru
n
n
in
g
E
n
gi
n
e
la
ck
s
p
ow
er
P
er
m
a
n
en
t
Carbon accumulation in
cylinder barrel and head,
exhaust passages and
silencers.
Insufficient fuel feed.
Improperly set ignition.
Improper carburetter
setting (improper mixture).
Exhaust silencers clogged.
Worn cylinder interior and
piston.
Engine drags wrong air
(crankcase halves or
carburetter stump are not
tight)
Remove cylinder head and
barrel, exhaust pipes and
decarbonise.
Dismantle and clean fuel
pipe.
Adjust breaker point gap and
ignition advance.
Adjust idling peed, needle
position and clean air
cleaner.
Dismantle and decarbonise.
Rebore cylinder, replace
piston and rings, have
gudgeon pin bearing checked
(at an accredited workshop)
Take both cranckcase halves
apart, clean joint faces.
Apply jointing compound
and reassemble properly.
Replace carburetter stump
gasket.
T
em
p
or
a
ry
Fuel pipe or cleaner partly
clogged.
Throttle control cable sticks
Engine overheated.
Faulty sparking plug.
Clean fuel pipe or cleaner.
Lubricate or replace.
Allow the engine to cool and
keep it at low revolutions.
Replace the sparking plug.
Summary of Contents for 353/04
Page 2: ...2 ...
Page 3: ...3 ...
Page 4: ...4 ...
Page 8: ...8 Fig 2 Engine 250 c c sectional view ...
Page 9: ...9 Fig 3 Plan of the Motorcycle ...
Page 16: ...16 ...
Page 29: ...29 Fig 13 Removing the chain connecting link Fig 14 Adjusting the brake ...
Page 47: ...47 Fig 28 Rear wheel sectional view ...
Page 48: ...48 Fig 29 Front wheel sectional view ...
Page 52: ...52 ...
Page 64: ...64 Fig 42 Two stroke engine operation diagram ...