Javo Matrix User Manual Download

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User Manual

Original document

version 2016-2

Matrix

Javo BV

PO Box 21

2210 AA Noordwijkerhout

Holland

T: +31 (0)252 343121

F: +31 (0)252 377423

[email protected]

www.javo.eu

The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other means

whatsoever (electronically or mechanically) without the prior written authorisation of JAVO BV.

Summary of Contents for Matrix

Page 1: ... 31 0 252 343121 F 31 0 252 377423 info javo eu www javo eu All rights reserved The information provided herein may not be reproduced and or published in any form by print photo print microfilm or any other means whatsoever electronically or mechanically without the prior written authorisation of JAVO BV ...

Page 2: ...Use only the information that applies to your machine Depending on the intensity of use and customer requirements this machine can be equipped with various options Contact your sales consultant Supplier details if not directly supplied by Javo BV Dealer stamp Javo BV is not responsible for any errors in this manual or the consequences thereof Javo BV is not liable for damage or consequential damag...

Page 3: ...ation and commissioning 12 5 1 Placement 12 5 2 Facilities to take care of by the user 12 5 3 Mounting Connecting 12 5 4 Placing format set plates 13 5 5 Set height of format sets 13 5 6 Check rotation direction 13 5 7 Check elevator chain tension 14 5 8 Check substrate conveyor tension 14 5 9 Set substrate conveyor speed 14 5 10 Set compactor height 15 5 11 Set substrate slide height 15 5 12 Set ...

Page 4: ...r Manual Javo Matrix Version 2016 2 3 7 6 Drawings and schemes 19 7 7 Spare parts 19 7 8 JavoNet 19 7 9 Customer support and advice 19 8 Disposal of machine or machine parts 20 9 EG conformity statement 20 ...

Page 5: ...d Do not use the machine for purposes other than the intended purpose of Javo BV This can lead to damage and danger to the operator and its environment This machine is CE marked When placing multiple machines in one line the entire line must be properly CE marked before using this machine Untill proper CE Marking of the line is carried out commissioning of this machine is prohibited Specifications...

Page 6: ... using the machine in a humid environment is unavoidable you should use an RCD 8 Keep hands hair loose clothing and or jewelry away from moving parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes 9 As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities...

Page 7: ...es and safety glasses Wear during cleaning and maintenance work on this machine also safety gloves and protective clothing Warning Important points and or instructions regarding safety and or injury prevention are marked with this warning sign Dangerous electrical voltage Dangerous electrical voltage present Risk of crushing Danger of moving or rotating parts It is forbidden to wear Loose clothing...

Page 8: ...bin B Elevator C Exit substrate D Substrate entrance in carousel E Brush unit F Format set plates exchange position G Format set plate H Substrate retour conveyor I Tray entrance conveyor J Tray exit conveyor K Rotor L Mitre check option 4 focus sensors M Tray check height check A E B I J C D F H G K M L ...

Page 9: ...User Manual Javo Matrix Version 2016 2 8 3 2 Outline drawing with main dimensions 5000 3400 1935 ...

Page 10: ...peration The soil bin is filled with substrate Substrate is transported with the substrate conveyor to the elevator The elevator transports substrate with a conveyor to the rotor Trays with are provided through the tray infeed conveyor The rotor divides substrate evenly over the full width of the tray in the cells pots of the tray An equal amount of substrate is divided in all the tray cells pots ...

Page 11: ...n switch C Miter off on switch D Start button E Stop button F Reset button At the electrical cabinet of the machine these buttons and connectors are placed A Main switch B Power mains cable C Power transit cable The machine is equipped with emergency stop buttons D Emergency stop button For changing Format sets the machine fence can be removed The machine will stop automatically To rotate the caro...

Page 12: ...mpany when the machine does not need to be lifted the state of the machine should be checked Make sure the path to be traveled is free so the machine can be moved to the desired position without obstacles If the machine is to be lifted for movement outside the company please contact your dealer or contact a professional shipping company The machine must be transported upright The relative humidity...

Page 13: ... the brakes on the castors before the machine is turned on This machine is not suitable to be used in the open air Electrical components are only splashproof Keep the machine away from rain and moisture When using the machine in a humid location is unavoidable you should use an RCD 5 2 Facilities to take care of by the user Prior to delivery of the machine the required materials and facilities air...

Page 14: ...un against a sensor that will turn off circulating movement of the machine In order to prevent that this sensor is turned on set the format set plates at the appropriate height in relation to the substrate slide and rotorbin for every format set plate Use the handles above the format set to set the correct height 5 6 Check rotation direction Check the rotation direction of the elevator before you ...

Page 15: ...obtained when the belt in the middle deflects 40mm 2 Adjust the belt tension if necessary a Loosen the four screws B to the block bearings b The tension can be adjusted by simultaneously turning both sides of the ground belt A c Tighten the four screws B to the block bearings 5 9 Set substrate conveyor speed Set the substrate conveyor speed before you start working with the machine Procedure 1 Che...

Page 16: ...11 Set substrate slide height The substrate slide is placed after the compactor The substrate slide has the function to shift the excess of substrate off the tray Set the position of the substrate slide before you start working with the machine Procedure 1 Check the height of the substrate slide with respect to the tray The slide should be placed approximately 15mm above the tray 2 If the height i...

Page 17: ...ne is not functioning properly The automatic moving arms move trays in and out the filler are pinnate suspended to avoid serious injury when touched Nevertheless it is possible to get injured when touching Stay away from moving parts while the machine is turned on 6 1 Start Start procedure 1 Turn on the main power at the electrical cabinet 2 Turn on the filler 3 Press the blue reset button 4 Press...

Page 18: ...st be done with power supply mains voltage on the machine work with an additional person who can operate the emergency stop 7 1 Required tools and equipment A set of keys is included with the machine consisting of A Door key B Spanner 24 27mm C Spanner 17 19mm D Spanner 10 13mm 7 2 Preventive Maintenance For the following maintenance instructions normal use is considered With heavy use or use unde...

Page 19: ...nds differently than described above Warn directly Javo BV 7 5 Fault list Problem Possible cause Action Solution Motor fault mains voltage deviates more than 10 of the rated motor voltage Provide the correct voltage Too high cooling air temperature Provide cool air Poor cable connection check the cable connection and repair if necessary Blown fuse Replace fuse Too little cooling air caused by a cl...

Page 20: ...rawings accompanying this machine are supplied in a separate file The wiring diagrams are included in the electrical cabinet of the machine 7 7 Spare parts Only original spare parts and accessories of Javo BV may be used on the machine Javo BV advises you to take certain parts in stock because of wear sensitivity and or any expected downtime for re ordering of the parts The spare parts list can be...

Page 21: ...rective 2004 108 EEG Complies with the harmonized European Standards Harmonized European standard definition Harmonized European standard definition NEN EN ISO 12100 2010 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology NPR ISO TR 14121 2 2010 Safety of machinery Risk assessment Part 2 Practical guidance and examples of methods NEN EN ISO 13857 ...

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